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1T/H High-Grade Pet & Fish Feed Production Line in Belarus

This is a pet extruded feed processing project in Belarus. The client of this project is mainly engaged in the production and sales of ornamental fish feed, experimental animal feed and pet feed. The project covers an area of 2984m2, a construction area of 2984m2, and a total investment of US$390,000. The annual output of pet compound feed is 1,500 tons.

1T/H High-Grade Pet & Fish Feed Production Line in Belarus

OVERVIEW

This is a pet and aquatic feed compound production line with an output of 1 ton per hour. Although the output of this project is not large, the equipment configuration of this project is very advanced and complete, and the degree of automation is very high.

This pet fish feed production line in Belarus project mainly processes various ornamental fish feed, experimental animal feed and pet feed, with an annual output of 1,500 tons of extruded compound feed. The labor quota of this project is 7 people, working 250 days a year, 1 shift, and 6 hours a day.

With the development of Belarus' economy and the improvement of people's living standards, the status of pets in the family is increasing. Pet owners are willing to provide high-quality food and care for their pets, which provides a huge market demand for the pet feed processing industry.

In addition, the Belarusian government's support policy for the pet industry also provides a good development environment for the pet feed processing industry. Government support helps reduce entrepreneurial risks and promote industry development.

Compared with some mature markets, the entry threshold of the pet feed processing industry in Belarus is relatively low. This provides more opportunities for start-ups, and investors can quickly occupy the market with high-quality products and services.

The client of this project is an investor who is optimistic about the prospects of pet feed and enters the pet feed processing industry for the first time.

  • Name:

    Pet fish feed plant

  • Country:

    Belarus

  • Date:

    2024.02.12

  • Capacity:

    1T/H

  • Feed Size:

    0.5-4mm

  • The install period:

    35 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    390,000 USD

Main construction content

The main construction content of this pet fish feed production line in Belarus project includes workshops, offices, raw material warehouses, finished product warehouses, laboratories, etc. In addition to the main project, the project also has power distribution systems, water supply systems, steam systems and environmental protection systems.

Item Construction Content Scale Remarks
Main Project Workshop 680m2 1 one-story workshop, divided into feeding workshop, extrusion granulation workshop, packaging workshop and warehouse (according to the production process and raw material cost control, the feeding workshop and extrusion granulation workshop equipment are mostly closed design).
Office 20m2 The office of this project is set up in the factory.
Raw Material Warehouse 600m2 Used to store production raw materials.
Finished Product Warehouse 1080m2 Store products.
Finished product warehouse 315m2 Store some products.
Material warehouse 166m2 Store production materials.
Laboratory 123m2 Test product quality.
Public works Power distribution system One set Supply electricity for production and office life.
Water supply and drainage system One ​​set Water supply: The source of domestic water is municipal tap water;
Drainage: Domestic sewage is discharged into the municipal sewage network after pretreatment.
Steam 300 tons/year Steam is required for the expansion treatment and drying process in the production process of this project.
Environmental protection engineering Feeding dust waste gas treatment facilities One set Pulse bag dust collector. Due to the production process requirements, the raw material feeding dust is discharged after being treated by a direct suction combined pulse dust collector, which is unorganized emission.
Process dust treatment facilities Two sets of pulse bag dust collector and centrifugal dust collector system Process dust is discharged unorganized after being treated by pulse bag dust collector and centrifugal dust collector.
Expanding granulation odor treatment system. Dual-rotation water mist micro-bubble vacuum spray deodorization system Dual-rotation water mist micro-bubble vacuum spray deodorization system. The odor generated by puffing and granulation is treated by the deodorization system and then discharged through a 17-meter-high exhaust pipe.
Deodorization equipment spray water storage barrel Two One barrel is used in normal production, and the other barrel is used for emergency and production standby.
Domestic sewage treatment facility One Domestic sewage is pre-treated in a three-level septic tank and discharged into the municipal sewage network.

Main equipment needed in this pet feed mill project

The pet fish feed production line in Belarus project uses a fully automatic expanded feed system, a two-stage crushing system, and is equipped with an extruder for pet fish food, a belt dryer, an ultra-fine crusher, a fully automatic batching system, a fully automatic packaging system, etc.

Serial number Equipment name Model QTY
1 Pulse dust collector TBLMa-12 1
2 Scraper conveyor / 1
3 1# Bucket elevator DTG36/23 1
4 Cleaning screen / 1
5 Distributor FP220*8 1
6 Batching bin group / 12
7 Batching auger PM1-PM12 12
8 Electronic weighing bucket 1000KG 1
9 Pneumatic discharge door 500*500 1
10 Pulse dust collector TBLMa-6 1
11 Double shaft mixer SLHY3.0 1
12 Buffer bin / 1
13 Spiral auger / 1
14 2# bucket elevator DTG36/23 1
15 Permanent magnet cylinder TCXT20 1
16 Three-way distributor / 1
17 Crushing bin / 2
18 Pneumatic door 400*400 2
19 Crusher / 1
20 Pulse dust collector TBLMa-78 1
21 3# bucket elevator DTG36/23 1
22 Plane rotary screen SFJH100*2 1
23 Mixing bin / 1
24 Pneumatic switch door 500*500 1
25 Pulse dust collector TBLMa-6 1
26 Dual shaft mixer SLHY3.0 1
27 Buffer bin / 1
28 Spiral auger / 1
29 4# bucket elevator DTG36/23 1
30 Permanent magnet cylinder TCXT20 1
31 Storage bin / 2
32  Silo / 1
33 Pneumatic door 400*400 2
34 Scraper / 2
35 Pet food extruder / 1
36 Wind transport system / 1
37 Fan 22KW 1
38 Cyclone φ 120 1
39 Air lock 25L 1
40 Drying box / 1
41 Slope conveyor / 1
42 Linear vibrating screen / 1
43 5# bucket elevator Z type 1
44 Buffer bin / 1
45 Pneumatic door 400*400 1
46 Electronic scale bucket 1000KG 1
47 Pneumatic switch door 500*500 1
48 Pulse dust collector TBLMa-6 1
49 Powder silo / 1
50 Conveying auger φ 110 1
51 Pneumatic discharge door 400*400 1
52 Double-shaft mixer SSHJ2.0 1
53 Buffer bin / 1
54 Three-way distributor / 1
55 6#Z type hoist / 1
56 Air closer 25L 1
57 Flip cooler SKLN3 1
58 Fan 4- 72 1
59 Cyclone φ90 1
60 Air lock 5L 1
61 Pulse dust collector TBLMa-6 1
62 Powder silo / 1
63 Conveying dragon φ110 1
64 Pneumatic discharge door 400*400 1
65 Double-shaft mixer SSHJ2.0 1
66 Buffer bin / 1
67 Three-way distributor / 1
68 Linear vibrating screen / 1
69 7#Z type elevator / 1
70 Finished product warehouse / 2
71 Pneumatic door 400*400 2
72 Quantitative packaging scale / 2
73 Automatic spraying system / 1
74 Corn storage bin / 2
75 Oil storage tank / 1
76 Cutter and mincer / 1
77 Heating tank / 2
78 Storage tank / 3

The raw and auxiliary material consumption of the project

The raw material and energy consumption of the pet feed production line in Belarus project are as follows:

Item Name Quantity Remarks
Product Output Pet Compound Feed 1500 tons/year Solid.
Main Raw and Auxiliary Materials Flour 400 tons/year Solid, Necessary Raw Materials.
Wheat middlings 40 tons/year Solid, Necessary Raw Materials.
Soybean Meal 420 tons/year Solid, Necessary Raw Materials.
Wheat bran 90 tons/year Solid, essential raw material.
Lecithin powder 60 tons/year Solid, essential raw material.
Rice 25 tons/year Solid, essential raw material.
Fish meal 300 tons/year Solid, essential raw material.
Yeast 20 tons/year Solid, essential raw material.
Chicken meal 30 tons/year Solid, essential raw material.
Calcium dihydrogen 30 tons/year Solid, essential raw material.
Stone powder 25 tons/year Solid, essential raw material.
Calcium hydrogen 30 tons/year Solid, essential raw material.
Choline 4 tons/year Solid, food additive.
White sugar 2 tons/year Solid, food additive.
Meat and bone meal 4 tons/year Solid, food additive.
Soy milk powder 4 tons/year Solid, food additive.
White fish meal 4 tons/year Solid, food additive.
Soybean oil 7 tons/year Liquid, oil extracted from soybeans, with a certain viscosity and translucent. Used for normal temperature closed oil spraying of some products.
Chicken oil 5 tons/year Liquid, oil extracted from chicken fat, with a certain viscosity and translucent. Used for normal temperature closed oil spraying of some products.
Energy consumption Electricity 400,000 kWh/year /
Steam 300 tons/year Gaseous, used for puffing and granulation and product drying.
Domestic water 70 tons/year General domestic water, no canteen or dormitory.
Production water 180 tons/year Water for puffing and granulation.
Production recycled water 2000 tons/year The waste water used for spraying in the waste gas treatment system is reused after being treated in the sewage treatment station and meeting the standards.

Pet fish feed production process design

Since most of the raw materials used in this project are powdered materials, in order to meet the production process requirements and control cost loss, the production process and equipment used belong to a closed production system.

Bucket elevators, screw feeders and pipelines are used between each granulating equipment to transport the materials, which is a relatively closed production line. The main production process of this pet fish feed production line in Belarus project is as follows:

  1. First, flour, soybean meal, chicken meal, rice, wheat middlings, additives, etc. are manually put into the feeding port, and then transported to the silo and barrel in a closed pipeline through a bucket elevator and a screw conveyor;
  2. The raw materials will be mixed in the first stage according to the feed formula, and then transported to the ultra-fine grinder through a closed pipeline for crushing, and various raw materials will be crushed into fine granular mixtures;
  3. Then they will be transported to the barrel through a closed pipeline and mixed twice, and then screened through a graded square sieve, and then send to pet food extrusion machine, wet extrusion and puffing (temperature about 105℃) can be carried out to make granular semi-finished products;
  4. The semi-finished products are transported to the oven for drying (temperature about 125℃) through bucket elevators, and then transported to the cooling equipment after drying.

From the perspective of nutritional formula, some products need to add oil, and oil spraying can ensure the uniformity and integrity of feed particles. The three-dimensional spiral oil sprayer is used for normal temperature and closed oil spraying process without generating waste gas.

After oil spraying, it is spirally conveyed to the drying and cooling equipment, and then the finished feed is packaged and stored after screening.

How to build a pet fish feed production line in Belarus?

The specific steps to build a pet feed factory in Belarus are as follows:

Through the above steps, a pet fish feed factory can be established and operated in Belarus to meet market demand and achieve profitability.

If you are interested in building a pet fish feed production line in Belarus, feel free to contact RICHI MACHINERY for technical support such as pet feed factory process design, equipment configuration, civil engineering plan, production line layout, etc.!

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