40-42T/H Large Scale High Level China Animal Feed Company For Poultry And Livestock Feed Production (200,000t/a)

• Project name: 200,000 tons of livestock and poultry feed
• Construction unit: Fujian Xingyuan animal feed producing company limited
• Nature of construction: new construction
• Total investment: 300 million yuan
• Surface area: The animal feed company project covers an area of ​​53,085m², with a total construction area of ​​48509.96m²
• Construction scale: annual processing of 200,000 tons of livestock and poultry feed
• Construction site: Fuqing City, Fuzhou City
• Number of employees and operating system: The number of employees and the operating system: 50 employees, of which 25 live in the animal feed factory, work 300 days a year, 16 hours a day. It can be calculated that the output of the project is 16,666 tons per month, 666 tons per day, 40-42 tons per hour.

Product plan of the 40-42 t/h large animal feed company for livestock & poultry feed production

The specific product plan of the poultry & stock feed manufacturing company project is shown in the table below.

Construction content of the large capacity 40-42 t/h new build animal feed producing company limited in China

Main raw and auxiliary materials of the 40-42 tons large feed mill company for poultry and livestock feed production

Main energy consumption of the 40-42 t/h top feeds manufacturing company project

The parameters and energy consumption of the steam boiler

According to the parameters, the natural gas consumption of the livestock poultry chicken cattle feed mill company boiler is 240 m3/h. The animal feed production company plans to operate 16 hours a day and 300 days a year, so the natural gas consumption is 1.152 million m3/a.

Animal feed production process flow of the poultry livestock cattle feed milling company with 40-42 tons per hour

Feed production and processing of this large animal feed production company are roughly divided into five links, namely: raw material receiving and cleaning system, crushing system, mixing system, pelleting system, and finished product packaging system.

1. Raw material receiving and cleaning system——40-42 t/h animal feed company

   The animal feed mill company project's raw materials mainly include corn, soybean meal, wheat, wheat bran and other bulk raw materials. Corn and soybean meal are bulk raw materials, and the rest are bagged raw materials. Corn and soybean meal are temporarily stored in a silo, and the remaining raw materials are temporarily stored in a raw material warehouse.

   Corn, soybean meal, wheat, wheat bran and other raw materials need to be air-dried and crushed. The 40-42 tons animal livestock poultry feed company project adopts a set of feeding system for feeding. The pellets materials are screened by the primary cleaning machine and magnetically separated by the permanent magnet cylinder and then enter the warehouse to be crushed.

   The primary cleaning screen is mainly to remove some large impurities, and the magnetic separation is mainly to remove some magnetic impurities in the raw materials and protect the safety of animal feed company equipment and feed.

2. Crushing system——40-42 t/h animal feed company

   This animal feed factory process is mainly for corn, soybean meal and other pellets that need to be crushed. The crushed raw materials are lifted by a hoist and enter the batching bin.

3. Mixing system——40-42t/h animal feed company

   In accordance with the formula quantity and the order of ingredients set by the system, the raw materials are conveyed by the ingredients auger and enter the microcomputer automatic ingredient scale for cumulative measurement.

   Other auxiliary materials (soybean oil, corn gluten meal) , Calcium hydrogen phosphate, etc.) is added from the small material port through the small material adding machine, and the pre-mixed material is put into the mixer through the pre-mixing silo for mixing.

4. Pelletizing system——40-42 t/h animal feed company

   The 40-42 tons per hour automatic animal feed producing company project products include powder and granular forms. After the ingredients are mixed, a powdered product (raw feed) can be obtained, and the powdered product directly enters the finished product packaging system. The raw materials that need to be granulated enter the animal feed pelleting machine for granulation.

5. Finished product packaging system——40-42 t/h animal feed company

   The animal feed pellets products enter the grading sieve through the elevator to complete the three-stage sieving, the intermediate qualified products enter the finished product warehouse, and the powder under the sieve enters the animal feed pellet making machine again. The granulation is carried out, and the upper sieve (mainly the materials that stick together due to improper drying) is returned to the cooling and drying system for cooling and drying.

   The finished products entering the finished product warehouse are packed into the warehouse after being classified by a vibrating screen. The powdery products that do not need to be granulated by animal feed pellet machine enter the finished product warehouse directly after completing the third process (mixing of ingredients), and are packed into the warehouse after grading and sieving.

   The grading and sieving of powdery materials is mainly for removing powder lumps and lumps. After being collected, it is directly returned to the mixing system for reprocessing.

   The packaging adopts automatic quantitative and vacuum packaging, and the quantitative error does not exceed 0.2%. The finished product is sampled according to the sampling procedure and sent to the laboratory for inspection in time. Only those who pass the inspection can be put into the warehouse, and those that are unqualified can be handled according to the relevant regulations according to the inspection index value.

Main animal feed machine for sale in the 40-42 t/h livestock poultry animal feed company

Setting up an animal feed production line is very complicated, and also need to configure a lot of equipment for animal food manufacturing companies. Let's take a look at what animal feed plant machinery are configured for this large animal feed company project:

Analysis of pellet feed production capacity matching: 4 animal feed pelleting lines, including 2 mixers and 4 animal feed pelletizers. The capacity of 2 animal feed mixers is 80t/h, then 80t/h×16h/d×300d×75% efficiency = 288,000 t/a. The production capacity of the 4 feed pelletizer machines is 1*10t/h pellet maker for feed, 2*15t/h pellet making machine for animal feed, and 1*20t/h industrial feed pellet machine, with a total capacity of 60t/h.

Then the pellets can be produced throughout the year:

60t/h×16h/d×300d×85%=244,800 tons, which can meet the 40-42 tons per hour animal feed company production demand.

Analysis of powder production capacity matching: If a 20t/h animal feed mixer is set, the annual powder production capacity can be 20t/h×16h/d×300d×75%=72,000 tons, which can meet the large animal feed company production demand.

General layout of the leading animal feed company 40-42 tons capacity

According to the general layout plan of the commercial animal livestock poultry feed production line project, the livestock and poultry feed company project site is rectangular, with flat terrain and convenient transportation. The entrances and exits of the animal feed plant are set on Jiangbin Road on the south side and the planned road on the east side.

There are 146 parking spaces for motor vehicles and 383 parking spaces for non-motor vehicles in the entire animal feed plant area to meet various needs. Combined with the direction of the road, guide the traffic flow correctly, ensure the smooth driving of surrounding vehicles, avoid cross-congestion, and reduce the interference to the environment.

The south of the animal feed factory for poultry and livestock feed production has a good display in the city, with office and supporting buildings, and the northeast side of the feed factory is equipped with workshops and supporting park landscape greening. The graphic design meets the needs of its functions, the divisions are clear and clear, the traffic flow is smooth, and cross-interference is reduced.

This livestock and poultry feed mill company project adopts rainwater and sewage diversion system. Domestic sewage discharge is divided into short-term and long-term. Before the construction of the municipal sewage official website of the poultry and livestock feed company project is completed in the near future, it will be treated by "septic tank + underground integrated sewage treatment equipment" and then reused for plant greening, and used in septic tanks in the long-term.

After treatment, it will be discharged into the municipal sewage pipe network and treated by the local sewage treatment plant. The pump base is equipped with vibration isolation pads, and the pipes and equipment interfaces are all connected with flexibility. Use low-noise and low-vibration products. The interior and exterior decoration materials and envelope structure materials of the building are all environmentally friendly products. Set up collection points for domestic garbage to be collected and processed.

Water balance analysis

The water used in this large animal feed company project is mainly feed processing water, domestic water and greening water. Production water includes boiler water and cooling circulating water.

Boiler water

The large animal feed plant company project plans to set up 2 steam boilers to provide heat, with a total scale of 3.0t/h, 16 hours of use per day, and boiler steam volume of 48m3/d. The boiler steam is used as the heat source of the granulating process modulator to indirectly heat the material to make its temperature and moisture content meet the granulating requirements. The boiler steam condensing cycle is used, and water is added regularly.

The boiler water needs to prepare soft water. In the process of soft water preparation, regeneration wastewater is produced, and the soft water preparation rate is calculated as 95%. Boiler steam will produce a small amount of loss such as condensation, interface leakage, and steam loss during the transportation process. The loss is generally 5%; in addition, a certain amount of waste water will be generated due to the forced blowdown of the boiler during the animal feed production process.

The boiler is continuous drainage, depending on the quality of the water supply. The general sewage volume is about 1%~5% (3% is used in this report), so the boiler fresh water consumption is 54.92m³/d. The steam consumption is 48m³/d, the pipeline steam loss is 2.609m³/d, the boiler clean water discharge is 1.565m³/d, and the softened water discharge is 2.746m³/d. Boiler drainage and soft water drainage are clean wastewater, which can be used for dust suppression and greening on roads in the animal feed factory.

Circulating cooling water

The total circulating cooling water consumption of this large animal poultry livestock feed production line company project is 500t/a, and the tail water discharge is 200t/a, which will be reused for sprinkling and dust suppression or greening in the poultry livestock animal feed plant area.

Domestic water

The 40-42t/h large scale animal feed prodcution project has 50 employees, 25 of whom live in the animal feed factory company. The per capita water consumption in the animal feed factory is 250L/d. If the per capita water consumption in the animal feed factory is 150L/d, the domestic water consumption of the animal feed company ltd project is 10t/d. 3000t/a. The amount of domestic sewage is calculated as 80% of the domestic water consumption, and the amount of domestic sewage generated is 8m³/d, 2400m³/a.

Greening water

The green area of ​​this commercial animal feed company limited project is 5192m², and the greening water consumption is calculated at 4L/(m²·d). The annual (200 days) greening water consumption is about 4153.6t/a, and all the water is evaporated or lost.