Ethiopia 5-6T/H Customized Powder Mash Feed Plant For Layer Feed Production

Feed production process of 5-6 t/h mash feed plant

This Ethiopian 5-6t/h mash feed plant is designed with a mixing capacity of 1 ton/batch (approximately 5-6 tons per hour). Taiwan powder special automatic packaging scale. The total power of the equipment is about 63KW; the construction area of ​​the production workshop is about 12×11×33m.

The whole mash feed plant is compact in design, reasonable in structure, meets environmental protection requirements, and can be oriented according to customer requirements.

1. Conveying section: Combined with the characteristics of easy cross-contamination and grading, this design adopts the process that after the carrier is lifted, from the silo to the packaging to the end, the material is completely flowed down by itself, which can effectively prevent cross-contamination caused by re-lifting and conveying.
2. Raw material receiving and cleaning section: clean up impurities in raw materials to ensure product quality and work safety of subsequent processing equipment. Cleaning equipment: powder sieve SQLZ60×50×100, 5.5KW, designed to produce 10-15T/H.
3. Batching and mixing section: This section adopts two batching scales, 4 carrier bins are individually weighed, and 8 small silos are individually weighed, in which trace elements are manually added and equipped with inspection scales. After the material is batched, it enters the mixer for mixing, and finally falls directly into the finished product warehouse.
4. Weighing equipment: batching scale PCS-05/PCS-02, batching accuracy: dynamic ≤3‰, static ≤1‰. Mixing equipment: mixer SDHJ.2, 18.5KW, 1000kg/P, designed to produce 6 tons per hour, mixing uniformity CV≤5%.
5. Packing section: the finished product premix after mixing, directly falls into the finished product warehouse, and then enters the buffer hopper of the packing scale through the closed-air feeder, and finally is weighed by the automatic packing scale, and is inserted into the label by the special packing and sew.
6. Auxiliary section: dust removal system, dust removal at the feeding port and packing port, to improve the working environment of workers.

According to the needs of different customers, the 5-6t/h chicken mash feed plant solution can optimize the configuration:

The Ethiopia customer's 5-6 tons commercial chicken powder feed mill was officially started at the end of 2019. It has been completed and started trial production. In the construction of this layer feed plant project, RICHI undertakes the scope of chicken feed mill workshop steel structure, warehouse steel structure, and a full set of chicken feed machine for layers.

During the implementation of this 5-6t/h automatic laying hen chicken feed production line project, all the staff of the commercial mash feed plant project team overcome the adverse effects of weather and power outages, timely implement construction tools and chicken feed mill machinery, organize construction in a reasonable and orderly manner, complete the relevant installation work, and ensure that the chicken powder feed production plant project is completed in advance.

In the case of unfavorable objective conditions, installation quality management and control became a major difficulty for this fully automatic chicken feed mill plant project. In view of this, based on rich experience, RICHI installers and feed mill project personnel have minimized the incidence of rework, improved efficiency, ensured quality, and won the trust of customers.

• 1. In this 5-6t/h chicken mash feed plant scheme, trace elements are added manually, and customers can choose an automatic feeding element adding system according to their needs;
• 2. The number of carrier silos and small silos can also be adjusted according to the customer's formula, the characteristics of raw materials and other factors to achieve the highest utilization rate and effectively control the 5-6t/h chicken mash feed plant production cost;
• 3. The packing place of the 5-6t/h chicken mash feed plant is equipped with a dust removal system to improve the working environment of workers. Customers can choose whether to configure it according to their needs.

Customer feedback of Ethiopia chicken mash feed plant for powder

From the quick response to the inquiry in the early stage to the overall after-sales service in the later stage, we feel that RICHI attached great importance to this project, especially during the installation of the chicken feed milling machine, engineers are always in our chicken feed factory to guide and follow up responsibly handle. After the commissioning and operation of the chicken poultry feed production line system project, the overall situation is very satisfactory.

Although there are many problems in the middle, RICHI's response speed and implementation services will quickly help us solve the problem. During the powder chicken feed mill project construction period, it is normal for various problems to appear, but we are more concerned about the feedback response and the attitude and speed of solving the problems. At this point, what RICHI has done is very satisfying to us.

Prospects for poultry feed production in Ethiopia

The animal feed industry around the world consists of poultry feed production, pig feed production, ruminant feed production, aqua feed production, pet feed production, livestock feed production and other feeds. The poultry feed market is divided into categories which are broilers, layers, turkeys and others such as ducks and ostrich. This is how the feed is categorized world-wide therefore many feed producers focused on the poultry feed production which is the most dominant feed produced in the whole world holding above 50% of all the feed that is produced in the world.

Poultry feed is the feedstock used for feeding the poultry to obtain a high quality poultry specie and it also improves the growth rate of the poultry products and lowers the mortality rate of the poultry specie. The raw materials used for poultry feed production is of different types and that depends on the end product for example, eggs or meat.

There is feed for layers and feed for broilers. Poultry feedstock is used in most commercial poultry farms due to its cost effective and desired results in poultry production.

The common challenges included the need for capacity-building, access to affordable, good quality feed, vaccinations and veterinary services, and promoting egg consumption among local markets. However, low consumption was also seen as an opportunity because it means there is room for growth in the markets of Ethiopia.

Other opportunities included growing economies, especially Ethiopia, growing middle classes across the three countries and an increase in supermarkets, hotels and chain restaurants. There was a discussion on whether there was a growing market for manufacturing and selling egg products, such as egg in powdered or liquid form, which is currently mostly imported from the US.