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10-15T/H Grass Alfalfa Pellet Production Line in Argentina for Sheep Cattle Feed

This is a large-scale Argentine alfalfa pellet production line project. The project uses 60-70% alfalfa and 30-40% grain. The project will process full-price cattle feed. The project is divided into two phases. The first phase project with an annual output of 60,000 tons of alfalfa pellets has been completed.

10-15T/H Grass Alfalfa Pellet Production Line in Argentina for Sheep Cattle Feed

OVERVIEW

Alfalfa pellets are feed products made by drying high-quality alfalfa and processing it through a pelleting process. This feed is rich in protein, minerals and vitamins. It is an important source of nutrition for herbivorous animals such as cattle and sheep, and is particularly helpful in improving the lactation performance and reproductive capacity of dairy cows. Its easy storage and transportation characteristics make alfalfa pellets very popular in animal husbandry.

This large scale grass alfalfa pellet plant in Argentina project with an hourly output of 10-15 tons and an annual output of 150,000 tons has a total investment of US$680,000. It is planned to build two production lines, of which one production line in the first phase can achieve an annual output of 60,000 tons of alfalfa feed pellets; one production line in the second phase can achieve an annual output of 90,000 tons of alfalfa feed pellet production line.

At present, the first phase of the project has been completed, and the second phase will be launched in 2016. The labor quota of this project is 30 people. The project will work 300 days a year, with two shifts and 10-20 hours a day.

This project is the 8th alfalfa pellet production line built by RICHI in Argentina. The raw materials used in these projects cover alfalfa raw materials with different proportions and moisture.

  • Name:

    Grass feed pellet plant

  • Country:

    Argentina

  • Date:

    2024.01.11

  • Capacity:

    10-15T/H

  • Pellet Size:

    4-8mm

  • The install period:

    60 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    US$680,000

Project construction content and scale

This 10-15t/h large grass alfalfa pellet production line in Argentina project will build a new standardized plant with an area of 8460m2 and purchase an alfalfa feed processing production line from RICHI MACHINERY as the first phase of this project; the second phase will still use this large plant.

The raw material storage is located on the west and middle of the leased workshop, and the finished product storage is located on the east side of the new workshop; a logistics channel is set up on the east and west sides of the workshop for the transportation of raw materials and products. The specific construction content of the first phase of this project is detailed in the table below.

Project Name Single Project Name Content and Scale of Project Construction
Main Project Feed Processing Production Line Covering an area of ​​about 2460m2, located on the south side of the plant, with 4 feed pelleting production lines, the main equipment includes pelleting silos, pelleting machines, etc. After completion, in the normal production year, it will have an annual production capacity of 60,000 tons of alfalfa pellet feed.
Storage and Transportation Project Raw Material Storage Covering an area of ​​about 4000m2, located on the west and middle of the plant, used for the storage of raw materials such as alfalfa and corn.
Finished Product Storage Covering an area of ​​about 2000m2, located on the east side of the plant, used for the storage of finished alfalfa pellet feed.
Auxiliary Engineering Office 1 room 60m2 used for office

Main products and production capacity

Serial number Product name Annual output Remarks
1 Alfalfa feed pellets 60,000 tons/year The construction project is designed to build 10 production lines, reaching an annual production capacity of 150,000 tons of alfalfa feed pellets. Among them, the first phase of 4 production lines can achieve an annual production capacity of 60,000 tons of alfalfa feed pellets; the second phase of 6 production lines can achieve an annual production capacity of 90,000 tons of alfalfa feed pellets.

Main alfalfa grass pellet production equipment list

The main production unit of this 10-15t/h large grass alfalfa pellet production line in Argentina project is: granulation workshop. The main production process and main production facilities of this project are detailed in the table below.

Main production unit Main production process Name of main production equipment Equipment quantity and parameters
Pelletizing workshop Pelletizing Pelletizing silo 10m2, 8
Pelletizing Mechanical loading machine SRJ10, 8
Pelletizing Mechanical unloading machine SRJ10, 8
Pelletizing Pan feeder SWLP1800, 8
Pelletizing Perforated feeder SDZG430, 8
Pelletizing Stainless steel modulator TZQ420, 8 pcs
Pelletizing Alfalfa pellet machine SZLH420, 4 pcs
Pelletizing Enclosed belt conveyor SPD800, 1 set
Pelletizing Enclosed air feeder GFZ16, 2 pcs
Pelletizing Counterflow cooler SKLBS, 1 pc
Pelletizing Silencer 0700, 4 pcs

Main raw and auxiliary materials

The main raw and auxiliary materials consumption of this 10-15t/h large grass alfalfa pellet production line in Argentina project are shown in the table below.

Serial number Name Ingredients Annual usage (10,000 t/a) Form Packaging method Storage cycle Maximum storage quantity at one time (t) Storage location Source and transportation
1 Alfalfa Alfalfa 4 Solid Bagged 30 days 0.4 Raw material warehouse Purchase, transport by car
2 Corn Corn 1 Solid Bagged 30 days 0.1 Raw material warehouse
3 Bran Bran 0.5 Solid Bagged 30 days 0.05 Raw material warehouse
4 Protein raw materials Protein raw materials 0.5 Solid Bagged 30 days 0.05 Raw material warehouse

The energy consumption of this 10-15t/h large grass alfalfa pellet production line in Argentina project is shown in the following table:

Serial number Name Usage
1 Electricity 1 million kWh/a
2 Water 360t/a

Argentina large cattle Alfalfa pellet production Process design

In this 10-15t/h large grass alfalfa pellet production line in Argentina project, the customer uses clean and mixed alfalfa hay, corn and other raw materials to process alfalfa pellets through conveying, pelleting, cooling, screening, packaging and other processes.

  1. Conveying:
    The alfalfa, corn, bran, and protein raw materials purchased by the project are all crushed powders. After entering the site, no further crushing and processing is required. The purchased fine materials are conveyed to the grass pellet machine by the elevator for pelleting.
  2. Pelletizing:
    The alfalfa pellet making machine is a key equipment of the alfalfa ruminant feed production line. According to customer needs, the alfalfa pellet machine is adjusted. The raw materials contain a certain amount of lignin and cellulose. Lignin is a structural monomer in the material and a high molecular compound. It has the function of strengthening cell walls and bonding cellulose.
    Lignin is a non-crystalline, and the main part is insoluble in any solvent at room temperature. It has no melting point, but has a softening point. When the temperature reaches a certain value, the softening and bonding force of lignin increases.
    Under a certain pressure, the cellulose molecular groups are dislocated, deformed, and extended. The adjacent biomass grass pellet inside are interlocked, recombined and pressed into shape. The temperature during granulation should be controlled at 80-100 degrees Celsius.
    The produced alfalfa pellets have increased palatability. At the same time, the pellets can be soaked in warm water for 2-3 hours without breaking, so they are particularly suitable for cattle rumination.
    The diameter of the pellets for sheep is 4-6 mm, and the diameter of the pellets for cattle is 6-8 mm. The size of the pellets depends on the size of the mold hole. Select the mold according to the needs, start the machine, add the material to the feed hopper, and you can produce pellet feed.
  3. Packaging and finished product storage:
    The products are packaged and stored for sale.

Public works

Water supply

The water for the 10-15t/h large grass alfalfa pellet production line in Argentina project is supplied by the municipal tap water network. There is no production water for this project, and the water is mainly used for office and living water.

The labor quota of this project is 40 people. Calculated based on the water consumption of 30L per person per day, the total water consumption for living water is about 1.2m3/d, that is, 360m3/a. According to the Environmental Statistics Manual, the drainage volume of domestic sewage is 80% of the water consumption, so the amount of domestic sewage generated is about 0.96m3/d, that is, 288m3/a (the annual working days are calculated as 300 days). Office domestic sewage is collected by septic tanks and regularly cleaned as fertilizer for nearby farmland.

Drainage

Rainwater: The rainwater and sewage diversion system is implemented in the factory area. Rainwater is collected by the existing factory rainwater pipe network and discharged into nearby ditches.

Wastewater: No water is consumed in the production process, and no production wastewater is discharged. Office domestic sewage is treated by septic tanks. There is no domestic sewage discharged in the factory area of this project.

Power supply

Electricity: The electricity used in this 10-15t/h large grass alfalfa pellet production line in Argentina project is uniformly supplied by the municipal power grid, with an annual electricity consumption of 1 million kW·h;

Water: The water used in this project is supplied by the municipal tap water pipe network, with an annual water consumption of 360t.

Environmental protection measures

Item Pollution Source Pollutant Item Environmental Protection Measures
Atmospheric Environment P1 Exhaust Chimney Particulate Matter Material Conveying Dust: Seal the raw material yard and material conveying elevator to reduce the emission of unorganized dust during material transportation and storage, install suction and air collecting hoods above the feeding hopper and above the feeding port of the granulator for collection, and discharge through a 15-meter-high exhaust chimney (P1) after being treated by a set of bag dust removal device; Granulation Dust: The waste gas from the granulation process is treated by a bag dust collector, and the treated waste gas is discharged through a 15m exhaust chimney (P1).
Surface water environment Office and domestic wastewater COD, BOD5, ammonia nitrogen, SS No water is consumed in the production process, and no production wastewater is discharged. There is no domestic sewage discharge in the factory area of ​​this project.
Acoustic environment Equipment noise Equipment noise Factory sound insulation and vibration reduction base
Solid waste ①General solid waste: The dust collected by the bag dust collector is collected and returned to the production line. ②Domestic garbage: Cleaned and transported by the sanitation department.
Soil and groundwater pollution prevention and control measures Key anti-seepage treatment is carried out in the temporary storage room for hazardous waste.

What is the prospect of establishing a grass alfalfa pellet production line in Argentina?

Market analysis

Market size and growth

In 2023, the global alfalfa pellet market has reached a significant level and is expected to maintain rapid growth in the next few years. In many countries around the world, with the advancement of the dairy industry revitalization plan and the grain-to-feed policy, the alfalfa pellet market has shown great development potential.

Manufacturer analysis

At present, the main participants in the global alfalfa pellet market include many well-known companies. These companies have dominated the market with advanced production technology and strict quality control systems. More alfalfa pellet emerging companies are also actively expanding their market share.

Industry driving factors

Growth in demand for animal husbandry

With the growth of the global population and the increase in consumer demand for high-quality meat and dairy products, the demand for high-quality feed in animal husbandry has also increased. Alfalfa pellets have become an indispensable part of animal husbandry with their high nutritional value and good feeding effect.

Policy support

In order to promote the development of animal husbandry, governments of various countries have introduced a series of support policies. For example, China's dairy industry revitalization plan and grain-to-feed policy have provided a good development environment for the alfalfa pellet industry.

Technological progress

With the continuous advancement of pelleting technology and feed processing technology, the production efficiency and product quality of alfalfa pellets have been significantly improved, further promoting the development of the market.

Market forecast

The global alfalfa pellet market will maintain a high growth trend in the next few years. Especially in emerging markets such as South America, Asia and Africa, with the development of animal husbandry and the increase in consumer demand for high-quality food, the alfalfa pellet market will usher in a broader development space.

Application field expansion and emerging markets

Application field expansion

In addition to the traditional dairy cow, beef cattle and sheep feed fields, alfalfa pellets can also be used in emerging markets such as horse feed and pet food. As people pay more attention to pet health, the application prospects of alfalfa pellets in the pet food field are broad.

Emerging markets

In emerging markets such as Southeast Asia and Africa, with the development of animal husbandry and the improvement of residents' income level, the demand for high-quality feed is increasing. These regions will become important growth points for the alfalfa pellet market.

Policy influencing factors

The policy environment has an important impact on the development of the alfalfa pellet market. The policy adjustments of various governments on animal husbandry, agriculture and food safety will directly affect the production, sales and import and export of alfalfa pellets.

Therefore, companies need to pay close attention to policy trends and adjust their business strategies in a timely manner.

Channel layout

In order to better meet market demand, alfalfa pellet companies need to strengthen channel layout. On the one hand, by establishing long-term cooperative relationships with large animal husbandry companies, ensure the stable sales of products; on the other hand, actively expand online sales channels and use emerging channels such as e-commerce platforms and social media to expand brand influence.

If you are interested in establishing a grass alfalfa pellet production line in Argentina project, feel free to contact RICHI MACHINERY to get professional process solutions, plant design and equipment quotation information!

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