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8 T/H Alfalfa Pellet Production Line in Kazakhstan

The client of this 8t/h grass alfalfa pellet production line project is an agricultural company in Kazakhstan. Based on the prospects of alfalfa and alfalfa pellets, the client invested 650,000 US dollars to establish alfalfa planting and alfalfa pellet processing business.

8 T/H Alfalfa Pellet Production Line in Kazakhstan

OVERVIEW

The grass alfalfa pellet production line in Kazakhstan project will produce 8 tons of alfalfa pellets per hour. The raw materials used in the production of this project are mainly alfalfa powder, with an annual usage of 21,000 tons.

The labor quota of this project is 15 people. The working system is 8 hours a day and the annual production days are 300 days.

In addition to the 20,000 tons of alfalfa raw materials used for pellet processing each year, the alfalfa from the customer's planting base will be directly exported to China or sold to feed mills as raw materials for ruminant feed, livestock and poultry feed, and pet feed.

  • Name:

    Grass ruminant feed production line

  • Country:

    Kazakhstan

  • Date:

    July 19th, 2023

  • Capacity:

    8T/H

  • Pellet Size:

    4-8mm

  • The install period:

    40 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    650,000 USD

Why build an alfalfa pellet production line in Kazakhstan?

There is a bright prospect for alfalfa pellet processing business in Kazakhstan.

Construction content and investment amount

This 8t/h grass alfalfa pellet production line in Kazakhstan project covers an area of 20026.10m2 (30 acres of land), and the main construction content includes office area, raw material warehouse, finished product warehouse, processing workshop, etc. This project consists of main engineering, auxiliary engineering, public engineering, storage and transportation engineering and environmental protection engineering. The specific engineering composition is shown in the table below.

Project Type Item Actual Construction Scale and Content
Main Project Alfalfa Pellet Processing Workshop 1F, bow-shaped color steel tile structure, construction area of ​​600m2
Alfalfa Seed Warehouse 1F, bow-shaped color steel tile structure, construction area of ​​600m2
Alfalfa Bale Storage Shed 1F, bow-shaped color steel tile structure, construction area of ​​1000m2
Finished Product Warehouse 1F, bow-shaped color steel tile structure, construction area of ​​800m2
Auxiliary Engineering Office Building 1F, brick-concrete structure, covers an area of ​​800m2, including marketing department, office, finance office, conference room, laboratory (project laboratory does not need water), etc.
Catering and staff dormitory 1F, brick-concrete structure, covers an area of ​​360m2, mainly provides staff dining and daily rest

Main production equipment list

The main production equipment of this 8t/h grass alfalfa pellet production line in Kazakhstan project is detailed in the table below.

Serial number Equipment name Specification model QTY
1 Unloading pit, shed screen / 1
2 Horizontal conveyor TLSS30 1
3 Bucket elevator TDTGK40/28 1
4 Permanent magnet cylinder TXCT25 1
5 Circular pelletizing bin 10m3 1
6 Feeder / 1
7 Alfalfa pellet machine SZLH420 1
8 Feeder GFZ.16 1
9 Counterflow cooler SKLN2.5 1
10 Discharger d>/ 1
11 Bucket elevator TDTG36/18 1
12 Finished product bulk silo 5m3 5
13 Alfalfa crusher / 1
14 Belt conveyor / 1
15 Disc mower MDM1700 2 /td>
16 Disc mower MDM1300 1
17 Disc flattener / 2
18 Baler BC5070 3
19 Baler MRB08970 1
20 Silage wrapper SWM0810 1

Main alfalfa pellet process flow design

The process flow designed by RICHI engineers for this 8t/h grass alfalfa pellet production line in Kazakhstan project is as follows:

  1. After the powdered alfalfa enters the alfalfa pellet machine, it is heated to 160℃, and the moisture in the alfalfa pellets is used to make alfalfa powder into alfalfa pellets.
  2. The newly made alfalfa pellets are then passed through a cooler to reduce the temperature and humidity of the material, increase the hardness of the material, and reduce the powdering rate of the material.
  3. This alfalfa pelletziing plant project uses air cooling. Granular alfalfa is produced through this process. This alfalfa grass pellet machine has its own screening process, graded screening, and graded according to the product particle size requirements to obtain alfalfa pellet feed.
  4. The finished product is weighed, bagged, and sewn by automatic packaging equipment. After packaging, it is transported to the finished product warehouse.

How to build an alfalfa pellet production line in Kazakhstan?

To build an alfalfa pellet production line in Kazakhstan, it is necessary to go through multiple links of planning and preparation, which not only involves the investment of equipment and personnel, but also takes into account factors such as environmental protection and safety.

Following, RICHI will detail the steps and prerequisites required to set up an alfalfa pellet production line, providing a useful reference for your investment decision.

Step 1: Make a plan

The plan to set up an alfalfa pellet production line in Kazakhstan needs to consider market demand and potential profits. After conducting a market survey, you need to decide which pellets you intend to produce and your target customers. You also need to consider production costs and sales prices in order to make a considerable profit in the future.

Step 2: Find a suitable site

According to your manufacturing plan, you need to find a suitable site to set up an alfalfa pellet production line. You need to choose a place that is convenient for transportation, easy to enter and exit, and has enough space. You also need to ensure that the plant meets local construction regulations and environmental protection standards to avoid unnecessary legal issues and fines.

Step 3: Purchase equipment

The equipment required to set up an alfalfa pellet production line in Kazakhstan includes pellet machines, mixers, conveyor belts, dryers, etc. These equipment need to be selected and purchased according to your production plan and site area.

When purchasing alfalfa pellet processing equipment, you need to consider factors such as equipment quality, price, and capacity to ensure the efficient operation of your production line.

Step 4: Hire employees

Alfalfa pellet production line requires hiring an experienced and skilled workforce. You need to recruit different types of talents such as technicians, production workers and managers. At the same time, you also need to provide training and career development opportunities for employees to improve their work efficiency and loyalty.

Step 5: Develop a safety and environmental protection plan

Before setting up an alfalfa pellet production line in Kazakhstan, you need to develop relevant safety and environmental protection plans to ensure that your production line complies with local regulations and standards.

You need to consider the treatment of wastewater, waste gas and solid waste, and you also need to develop emergency plans to ensure the safety of employees and factories.

In short, setting up an alfalfa biomass pellet production line in Kazakhstan requires in-depth analysis and analysis of market demand and potential profits.

At the same time, you need to find a suitable site and purchase suitable equipment, hire employees and develop relevant safety and environmental protection plans. If you can plan and execute your plan according to the above steps, then setting up an alfalfa pellet production line will be a very promising investment.

At present, we have built more than 20 alfalfa pellet production line projects in the CIS countries, with output ranging from 1 ton to 20 tons. We process 100% pure alfalfa pellets, and we also process grain & grass mixed pellets.

No matter your alfalfa raw material is grass powder or haystack, no matter what the water content of your alfalfa is, no matter what proportion of your alfalfa is in the formula, we will customize your alfalfa pellet production line according to your production scale, raw materials and formula, plant structure, process requirements and other factors.

If you want to know more about our alfalfa pellet production line in Kazakhstan or all alfalfa pellet plant projects we have done, please feel free to contact RICHI MACHINERY to get production line design, cost, operation videos, on-site pictures and other information.

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