20-30 T/H Automatic Dairy Cow Feed Plant in Russia

This is a large-scale dairy cow feed plant in Russia project and the 21st livestock feed factory we have built in Russia. The project was invested and constructed by a well-known Russian feed company. The investment cost of the complete set of feed equipment reached US$1.64 million (including silo system).

Construction nature: new
Construction scale: annual output of 150,000 tons of dairy feed
Number of employees: 16
Working system: 300 days of annual production, one shift, 8 hours per shift.
Annual water consumption: 674t/a
Annual power consumption: 960,000 kwh/a
Liquefied petroleum gas consumption: 20,800 Nm3
Project investment: total investment 1.64 million US dollars

Construction Content

The 20-30 t/h automatic cow feed plant in Russia project uses the company's original land and factory buildings for transformation and production. The cattle feed production line project land covers an area of 18196.3m2 and the construction area is 17480m2. The main construction contents of the project are detailed in the table below:

Project Composition	Project Name	Construction Content	Remark
Structural work	Main production workshop	The total construction area is 26,470m2, the steel silo building is 13,950m2, the renovation workshop is 7,920m2, and an automated compound feed production line is installed	Steel structure, new construction
	Raw material and finished product warehouse	Building area 2260m2	Brick-concrete structure, existing building to be renovated
	Office complex	Utilize 2340m2 of the old complex building;	Brick-concrete structure, 1F, existing building to be renovated

Raw and auxiliary materials and energy consumption

The 20-30 t/h automatic cow feed plant in Russia project has an annual output of 150,000 tons of dairy feed, including high-yield feed, low-yield feed, finishing feed, and perinatal feed. The feed ratios for each growth period are slightly different.

The cattle feed plant project uses the largest comprehensive high-yield feed ratio as the base to calculate raw and auxiliary materials. Consumption, main raw and auxiliary materials and energy consumption are shown in the table below:

Project	Name	Annual Consumption (t/a)
Raw and auxiliary materials	Corn	88950
	Canola meal	13950
	Soybean meal	36000
	Premix	1800
	Salt	1200
	Stone powder	1800
	Baking soda	2700
	Demycin	450
	Magnesium oxide	900
	Fat powder	2250
Energy	Water	674t/a
	Electricity	960,000kWh/a
	Liquefied petroleum gas	20,800 Nm3

This project has quality requirements for feed raw materials:

When producing compound feed for dairy cows, the customer company selects feed raw materials (corn, soybean meal, rapeseed meal, etc.) and additives and organizes production in strict accordance with the "Feed Raw Material Catalog" and "Feed Additive Variety Catalog" stipulated by the Russian government to ensure that dairy cows Quality requirements for compound feed.

Main equipment for 20-30 t/h automatic cow feed plant in Russia

This cow feed plant in Russia project uses a complete SZLH508 feed unit designed and manufactured by RICHI. Its main cattle feed mill equipment is shown in the table below:

No.	Equipment name	Model	Quantity
1. Raw material receiving and initial cleaning section
1	Feeding port	/	2
2	Pulse dust collector	TBLF21	2
3	Crusher	SDSJ70	1
4	Scraper conveyor	TGSS25	3
5	Hoist	TDTG50/28	2
6	Initial cleaning and screening	SCY80	1
7	Pulse dust collector	TBLF6	1
8	Permanent magnet cylinder	TCXC25	1
9	Rotary distributor	TFPX4-250	1
10	Powder sieve	SQLZ60	1
11	Pulse dust collector	TBLF6	1
12	Rotary distributor	TFPX10-219	1
2. Crushing section
1	Crushing bin	25m3/piece	4
2	Material level indicator	RP80	8
3	Pneumatic gate	TZMQ40×40	4
4	Impeller feeder	TWLY100	2
5	Beyond Fine Grinder	SFSP66*100	2
6	High pressure blower	GLF22	2
7	Pulse dust collector	TBLM64	2
8	Settling chamber	/	2
9	Closed wind auger	TLSS25	2
10	Bucket elevator	TDTG50/23	2
11	Rotary distributor	TFPX8-219	2
12	Pulse dust collector	TBLF6	2
13	Silencer	XYQ50	2
3. Premix section
1	Premix silo	2.5m3/piece	6
1	Premix silo	1.5m3/piece	2
2	Lowering level device	RP80	16
3	Out of warehouse machine	TWLL16	6
3	Out of warehouse machine	TWLL12	2
4	Ingredients scale	PCS-05	1
5	Single leaf butterfly valve	DN20	2
6	Self-cleaning scraper	TGSU20	1
7	Self-cleaning hoist	TDTG49/18	1
8	Rotary distributor	TFPX8	1
9	Pulse dust collector	TBLF6	2
10	Double-shaft high-efficiency mixer	SSHJ4	1
11	Buffer bucket	/	1
14	Permanent magnet cylinder	TCXC30	1
15	Pulse dust collector	TBLF6	1
4. Ingredients and mixing section
1	Ingredients warehouse	200m³*12	1
2	Upper and lower material level device	RP80	24
3	Out of warehouse machine	TWLL32	6
4	Out of warehouse machine	TWLL25	6
5	Ingredients scale	PCS-05	2
6	Double leaf butterfly valve	TZMQ60	2
7	Pulse dust collector	TBLF6	2
8	Double-shaft high-efficiency mixer	SSHJ4	2
9	Buffer bucket	/	1
10	Scraper conveyor	TGSS25	2
11	Hoist	TDTG50/28	1
12	Permanent magnet cylinder	TCXC30	1
13	Test screen	SQXC30	1
14	Rotary distributor	TFPX8	1
15	scraper machine	TGSS25	2
5. Granulation section
1	Granulation bin	15m3/piece	2
2	Material level indicator	RP80	4
3	Pneumatic gate	TZMQ40×40	2
4	Cow feed pellet making machine	SZLH508E	1
5	Counter flow cooler	SKLN8	1
6	Fan	4-72N08C	1
7	Cyclone	Direct longitude 1300	1
8	Air shut-off device	TGFZ9	1
9	Hoist	TDTG50/23	1
10	Pneumatic partial tee	TBDQ219	1
11	Rotary screen	SFJH140	1
12	Pneumatic partial tee	TBDQ219	1
13	Scraper conveyor	TGSS20	1
14	Pneumatic gate	TZMQ20×60	2
15	Scraper conveyor	TGSS20	1
16	Pneumatic gate	TZMQ20×60	8
17	Scraper conveyor	TGSS20	1
18	Pneumatic gate	TZMQ20×60	8
6. Finished product packaging section
1	Finished product warehouse	15m3/piece	1
2	Upper and lower material level devices	RP80	32
3	Pneumatic gate	TZMQ40×40	1
4	Belt packaging scale	SDBY40	1
5	Seam conveyor combination machine	TFKB40	1
6	Packing dust collector	TBLM18	1
7	Finished product bulk warehouse	Total 1584 cubic meters	16
8	Material level indicator	RP80	32
9	Hand pneumatic gate	TZMQS40*40	16
10	Molasses adding machine	SYTV32	1
11	Screw Air Compressor	S300	1
12	Gas tank	1m3	1
13	Air dryer	/	1
14	Electric hoist	3t	1
7. Steam generation section
15	Gas steam generator	LHS1.0-0.7-Q(Y)	1
16	Burner	RS5	3
17	Water pump	Aol-1.1	3
18	Plate water level gauge	B49H-16	3
19	Pressure controller	YK-1.0mpa	6

20-30T/H cow feed production Process flow description

Customers purchase raw materials that meet production requirements and store them in raw material warehouses or silos for later use. The factory is equipped with raw material warehouses and raw material simple silos.

The raw material silos are mainly used to store corn, canola meal, and soybean meal. The raw material warehouse is used for storing corn, canola meal, and soybean meal. Store salt, stone powder, baking soda and other additives.

First, the purchased granular and lumpy raw materials (such as corn, canola meal, soybean meal) are manually put into the feeding hopper, and then lifted to the feeding port through the conveyor, and then screened by the primary cleaning screen, and then sent into The warehouse to be crushed.
After being crushed by the pulverizer, the crushed raw materials are transported to the batching bin through the bucket elevator.
Then prepare the powdery materials (such as salt, baking soda, premixes, additives, etc.). In this process, the materials are first conditioned by the conditioner, and then the air supply system ( Steam generator) passes appropriate steam into it to soften the raw materials (maintaining the temperature at 65~700C).
Then add these materials according to the preset feed formula requirements, use a specific batching measurement system, feed and weigh different types of raw materials, and send the prepared materials to the mixing equipment for stirring and mixing, and then enter the system. The cattle feed pellet machine produces pelleted feed that meets qualified product standards.
The granulated finished products are cooled by the cattle feed pellets cooler and then sent to the finished product warehouse. Products that pass the inspection are filled into woven bags through the packaging system, and then sent to the sewing machine for sealing and sent to the finished product warehouse for sale.

Russia cattle feed plant layout

The overall layout of the production workshop is relatively simple, mainly including the feed production workshop, warehouse, steam generator room, and office building. It is basically based on the production process and operation requirements.

The material flow is smooth and complies with relevant regulations such as fire prevention, safety, and hygiene. The overall layout functional divisions are clear to facilitate the continuity of production. The layout of this 20-30 t/h automatic cow feed plant in Russia project is basically reasonable.

Environmental protection measures

The environmental protection measures adopted by this 20-30 t/h automatic cow feed plant in Russia project are as follows:

	Domestic wastewater is treated in a septic tank (1, 5m3) and then fertilized for agricultural use without discharge.
Exhaust gas treatment	The steam generator smoke adopts low-nitrogen combustion or SCR denitrification technology and is discharged through the 8m exhaust pipe (DA001)
	After the dust in the feeding process is processed by the gas collection + bag dust collector, it is discharged through the 15m exhaust pipe (DA002)
	After the dust in the initial cleaning process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA003)
	After the dust from the crushing and mixing process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA004)
	After the dust in the granulation process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA005)
	After the dust in the packaging process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA006)
Solid waste management	Equipped with temporary domestic garbage collection bins (2-4)
	Temporary storage site for general industrial solid waste (30m2)
	Hazardous waste temporary storage room (5m3)

The prospects of the feed market directly determine the investment and production scale of suppliers. The prospects of the Russian feed market deserve the attention of the livestock industry.

At present, the livestock industry in Russia is developing relatively rapidly, and the market demand and policy environment are also very stable. These factors provide good development space for the feed market.

In the future, as Russia's investment and policies in the livestock industry continue to improve, the feed market will also show a more stable development trend.

If you also want to build a cow feed plant in Russia, contact Richi Machinery to get a complete set of cattle feed factory construction plans!