This is a pet food production line in Japan project, and it is also our first export of feed equipment to Japan. Prior to this, we have exported biomass pellet processing equipment, organic fertilizer processing equipment, and cat litter processing equipment to Japan. In January 2024, we finally received our first project order in Japan. The customer will build a 2-3 t/h cat and dog puffed feed production line.
With the improvement of people's living standards and living environment, pets have become an important member of more and more families. In Japan, a country with a deep pet culture, the pet industry has long formed a mature industrial chain. The customer is a Japanese feed company that mainly produces pet food.
Due to the company's development needs, while enhancing its own market competitiveness, the customer company decided to invest 420,000 US dollars to build a pet feed production line project with a total annual output of 20,000 tons.
The new production line equipment will completely replace the old feed equipment. The pet food production line in Japan project has a labor quota of 20 people, a three-shift 24-hour work system, and 300 days of work throughout the year.
Name:
Pet feed mill
Country:
Japan
Date:
2024.01.19
Capacity:
2-3T/H
Pellet Size:
2-6mm
The install period:
30 Days
Control Mode:
Automatic
Guiding Price:
420,000 USD
Japan is a major consumer of pet products, and there is a broad market space for pet food, supplies and health care. According to statistics, the scale of Japan's pet market has expanded year by year, and the pet industry has become a major growth point of Japan's economy. Behind this trend, it not only reflects the deep affection of the Japanese for pets, but also highlights the huge potential of the pet economy.
The Japanese pet market has also experienced a transition from a stable growth stage to a mature stage. At the same time, the increasingly serious aging problem in Japan, the shrinking household size, and the continuous decline in birth rate are "coincidental" with the current situation.
This demographic trend change will intensify the increase in demand for pet companionship among different age groups, and at the same time, there will be a consumption upgrade of pet products from a stable growth stage to a mature stage.
Drawing on the development of excellent pet food companies in Japan, it can be seen that when the pet industry enters a mature stage from a stable development period, high-end brands and product differentiation will bring excess profits to the company.
The pet food production line in Japan project covers a total area of 3,794 square meters and a total construction area of 3,794 square meters. It mainly includes a production workshop, an inspection room, a material receiving port, a power distribution room and related auxiliary facilities.
The project purchases and installs 87 sets of production and auxiliary equipment. The annual design production capacity is 20,000 tons of pet food. The overall project content is detailed in the table below.
Type | Project composition | Construction content |
Main project | Production line | One pet feed production line with an annual output of 20,000 tons, process flow: feeding-first mixing-crushing-second mixing-expansion-drying-spraying-cooling-packaging-finished product |
Production workshop | 1 seat, 1F, construction area of 4,650 square meters | |
Auxiliary engineering | Inspection room | 1 1F, building area 90 square meters |
Material receiving port | 1 1F, building area 30 square meters | |
Distribution room | 1 1F, building area 24 square meters | |
Public works | Heating | The heat for the project is provided by the local heating network. A 6t/h natural gas boiler is installed in the plant as a backup. Air conditioning is used for office heating in winter |
Power supply | The power for the project is connected to the nearby power grid. Two 400KVA transformers are installed in the plant | |
Water supply | The water for the project is provided by the nearby water supply system. The water consumption is 450m3/a | |
Environmental protection projects | Waste gas | ①The particulate matter, sulfur dioxide, nitrogen oxides and smoke blackness generated by the natural gas boiler are discharged through a 15m high exhaust pipe; ②The material collection process, feeding process, crushing process, drying process The particulate matter generated in the process and cooling process is treated by a pulse dust collector + cyclone dust collector and then discharged through a 15m high exhaust pipe |
Wastewater | The amount of domestic sewage generated is small and the water quality is simple. It is directly used for spraying and dust suppression in the factory area and is not discharged | |
Noise | Low-noise equipment, foundation shock absorption, factory building sound insulation and other measures are selected | |
Solid waste | The scraps are reused in production, and the dust and domestic garbage are collected and sent to the designated location of the sanitation department |
The consumption of main raw materials used in this pet food production line in Japan project is as follows:
Serial number | Name | Amount |
1 | Corn | 8000t/a |
2 | Wheat | 2000t/a |
3 | Rice | 2000t/a |
4 | Meat and bone meal | 2000t/a |
The complete set of feed equipment configured by RICHI for this pet food production line in Japan project is as follows:
Serial number | Name | QTY |
1 | Bucket elevator | 9 |
2 | Corn three-separation screen | 1 |
3 | Circular granary | 2 |
4 | Feeding port/pulse dust collector | 1 |
5 | Bin distribution plate | 1 |
6 | Central control storage bin | 1 |
7 | Electronic weighing bucket | 2 |
8 | Auger conveyor Feeder | 1 |
9 | Pet feed mixer | 4 |
10 | Permanent magnet cylinder | 1 |
11 | Pet feed grinder | 1 |
12 | Pulse dust collector | 2 |
13 | Cyclone | 4 |
14 | Induced Draft Fan | 4 |
15 | Wind Shield | 4 |
16 | Cyclone Vibrating Screen | 2 |
17 | Flour buffer bin | 2 |
18 | Small material port and pulse dust removal | 1 |
19 | Puffing machine | 1 |
20 | Drying box | 1 |
21 | Conveyor flat screen | 1 |
22 | Drum screen | 1 |
23 | Buffer bin | 1 |
24 | Grease adding system | 1 |
25 | d>Cooler | 1 |
26 | Storage bin | 1 |
27 | Electronic packaging scale | 4 |
28 | Packaging machine | 1 |
29 | Sealing machine | 8 |
30 | Central control cabinet | 1 |
31 | Oil storage tank | 2 |
32 | Air compressor | 1 |
33 | Natural gas boiler | 1 |
The water used in the project is centrally supplied by the nearby water supply network, and the water quality and quantity can meet the water demand. The water used in the project is mainly domestic water and boiler supplementary water, and the total fresh water consumption is 1.5m3/d (450m3/a).
Boiler supplementary water: The boiler of this pet food production line in Japan project discharges water regularly, so fresh water needs to be supplemented regularly. The supplementary water volume is 1m³/d, and the supplementary fresh water volume is 1m3/d (300m³/a).
The drainage of the project adopts the rainwater and sewage diversion system, and the rainwater is collected separately and discharged. The boiler drainage of the project is used for the living water of employees and is not discharged. The wastewater of the project is mainly domestic sewage.
The amount of domestic sewage generated is calculated as 80% of the water consumption, and the amount of domestic sewage generated is 1.2m3/d. The amount of domestic sewage generated is small and the water quality is simple. It can be used for spraying and dust suppression in the factory area and is not discharged.
This pet food production line in Japan project uses air conditioning for office and living heating in winter. The heat used in the production process is provided by the local heating network.
A new 6t/h natural gas boiler is built as a backup. When the heating network of the Tianjin Plate Park cannot meet the production needs, the 6t/h natural gas boiler will provide heating for production.
The power supply of the project is connected to the nearby power grid. Two 400KVA transformers are set up in the factory area. The power and voltage can meet the power demand of this project.
The prospect of developing a pet food production line in Japan is relatively optimistic, but it is necessary to pay attention to market trends and competitive environment.
The Japanese pet industry is relatively mature, with a large and stable market size, and consumers' demand for pet products is becoming increasingly diversified and personalized.
In addition, changes in Japan's population trends (aging and low birth rate) have intensified the demand for pet companionship, which has provided growth momentum for the pet feed market.
In summary, the Japanese pet food market has good prospects, but competition is fierce. Companies need to pay attention to changes in market demand and improve product quality and service levels in order to gain a foothold in the fiercely competitive market.
If you are interested in developing a pet food production line in Japan project, feel free to contact RICHI MACHINERY for process design solutions and equipment quotes!
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