6 T/H Pet Food Production Line in Russia

In order to meet market demand and achieve better economic and social benefits, the customer decided to build a factory in the existing factory area and purchase equipment such as a raw material receiving system, a crushing section (system), and a batching section (system) to form a new The annual production capacity of pet food is 30,000 tons.

While the project is in operation, 30 new employees will be added to the project, and a two-shift system will be implemented, with each shift working 8 hours/day and an annual working day of 300 days.

Product plans and production scale

The product plans before and after 6 t/h pet food production line in Russia project implementation are shown in the table below:

Main construction content

The main economic and technical indicators and construction content of the 6 t/h pet food production line in Russia project are shown in the table below.

Main construction content

Main economic indicators

Note: The newly built 04 sewage treatment station, 08 pressure regulating station, and 09 oil tank in this 6 t/h pet feed production line in Russia project are not included in the construction area. The underground corridor refers to the corridor of material conveying equipment.

Main raw and auxiliary materials

The list of main raw and auxiliary materials and energy consumption before and after 6 t/h pet food production line in Russia project implementation and this project is shown in the table below:

energy consumption

Main production facilities

Before and after the 6 t/h pet food production line in Russia project implementation and the main equipment list of this project are shown in the table below:

Note: Boilers and steam systems include pure water production systems and soft water production systems. Among them, the production capacity of the extruder, finished product mixing line, and spraying system is 7.2t/h, the rated evaporation capacity of the boiler is 5t/h, the effective volume of the softened water tank is 5m3, and the processing capacity of the water softener is 5t/h.

Pet food Production process design

This 6 t/h pet food production line in Russia project is mainly engaged in the production of pet food. The specific production process is as follows:

Introduction to pet feed production process:

1. The granular raw materials (corn, broken rice) and lump raw materials (sugar beet pulp) are fed and screened and then crushed once.
2. The powdery raw materials (corn gluten meal, rice protein concentrate, fish meal, chicken meal) are fed and screened.
3. And then the raw materials are mixed according to a certain proportion, and the premix is added and mixed for secondary crushing.
4. Then a certain proportion of fresh chicken (purchased from outside is first crushed and pre-processed) is added for conditioning, and then all the raw materials are put into the pet food extrusion machine for puffing.
5. The puffing temperature is at 110~130℃, and then dried in a pet feed dryer. The drying temperature is 80~90℃. The drying uses direct combustion heating.
6. The products are dried and screened, and then sprayed with oil, amino acids, and flavoring agents by spraying equipment.
7. After being air-cooled, they enter the packaging system for packaging in the required specifications.

Original livestock and poultry feed production technology:

1. The granular raw materials (corn), meal raw materials (soybean meal, bran meal), and powdery raw materials (green bran, flour, bran, calcium bicarbonate) are fed and screened separately and then crushed once, and then the raw materials are batched according to a certain proportion.
2. Add small ingredients for mixing, and part of it is ultrafinely powdered and then mixed with oil to form a concentrated feed product; part of it is granulated by an animal feed granulator and then sieved to form bulk products and granular products; part of it is granulated by a poultry livestock feed pellet machine, crumbled, and then sieved.
3. The finished product of crushed material is formed; the remaining part is directly converted into finished product of powder. Part of the corn and soybean meal is crushed, expanded, cooled and pulverized before being fed, and then used as raw materials for livestock and poultry feed production.

Regarding the layout of the factory area:

This 6 t/h pet food production line in Russia project will implement production in a self-built factory in the existing factory area. The pet feed production area is located on the southeast side of the factory area.

The existing comprehensive building and canteen are used. The new sewage treatment station is located on the northeast side of the factory area. The waste warehouse is located on the northeast side of the factory (inside the auxiliary material warehouse)

Project environmental protection measures

The 6 t/h pet food production line in Russia project adopts the following environmental protection measures for waste gas, waste water, noise and solid waste:

Waste gas treatment

1. Secondary crushing dust: The dust is collected by slight negative pressure suction at the bottom of the crusher and then enters a set of bag dust removal device for processing. After processing, the dust is discharged through the 20m high DA026 exhaust pipe;
2. Expansion, drying, and air-cooling exhaust gases are collected by slight negative pressure suction at the top of the outlet of the extruder, dryer, and cooler, and then enter a set of cyclone dust removal devices for treatment, and then go through a set of "pre-wash tanks" +Biological filter" is discharged through the 33m high DA027 exhaust pipe; considering the odor of the fish oil storage tank, a suction hood is installed above the breathing port of the fish oil daily tank for slightly negative pressure collection. After collection, it is expanded, dried, and air-cooled. The exhaust gas enters the same set of "pre-washing tank + biological filter" for treatment; in addition, the pet food dryer is independently sealed. After all the drying gas exhaust gas is collected, it enters the "Cyclone Dust Removal+" together with other exhaust gases in the drying process through a closed pipe. Pre-wash tank + biological filter" device treatment;
3. Raw material storage and powder feeding odor: Raw material storage waste gas is collected by the overall negative pressure suction in the raw material fish meal storage room, and powdery raw material waste gas is collected through the suction hood above the feeding port, and then enters a set of biological filter devices for treatment. After treatment, it is discharged through a 15m high DA028 exhaust pipe;
4. Sewage treatment waste gas: The main structures of the sewage treatment station (grease trap, regulating tank, air flotation tank, anoxic tank, aerobic tank, MBR membrane tank, sludge tank) are all covered and sealed to collect the waste gas. After collection, After treatment by a set of biological filter devices, it is discharged through a 15m high DA029 exhaust pipe;
5. Boiler combustion exhaust gas: The newly-built boiler is an independent closed device. After all the exhaust gas is collected, it is discharged through the 50m high DA030 exhaust pipe;
6. Laboratory waste gas: Set up suction hoods and fume hoods in the laboratory to collect waste gas. After collection, it enters the activated carbon adsorption device for treatment. After treatment, it is discharged through the 15-high DA031 exhaust tube;
7. Oil fume exhaust gas: After being processed by the existing environmentally friendly certified oil fume purification device, it is discharged to the existing DA021 exhaust pipe on the roof.

High Output And Low Energ Consumption

A rainwater and sewage diversion system is implemented, and rainwater is collected through rainwater pipes in the factory area and then discharged into the municipal rainwater pipe network.

In this 6 t/h pet food production line in Russia project, cleaning wastewater, odor pretreatment wastewater, softening wastewater, and boiler sewage pass through the new sewage treatment station (oil separation + air flotation + MBR (biochemical + advanced oxidation) is treated and put into pipes, and the concentrated water is directly put into pipes.

The initial rainwater in the newly built tank farm is treated by the new grease trap and then put into pipes; the domestic sewage is pretreated by the existing grease trap and the new septic tank before being put into the pipe. pipe.

The existing softened wastewater and boiler effluent enter the newly built sewage treatment station for treatment, and are finally discharged into the local river after being treated by the sewage treatment plant to reach the Class A standard in the "Pollutant Discharge Standard for Sewage Treatment Plants".

Noise

The workshop is rationally laid out and the factory building is sound-insulated. Vibration reduction, noise reduction, and sound insulation measures are taken for crushing equipment, exhaust gas treatment fans, water pumps, etc., and equipment maintenance and management are strengthened.

Solid waste disposal

The existing general solid waste warehouse will be demolished, and a general solid waste area and a temporary storage place for hazardous waste will be added in the newly built auxiliary material warehouse for classified disposal.

Why start pet food production line in Russia?

The Russian pet products market has experienced phenomenal growth over the past five years. From pet food to pet toys to pet healthcare, the demand for various products is strong, attracting many investors to join. Today, Russia’s pet market is worth billions of dollars and continues to expand.

With the continuous development of Russia's economy and the improvement of people's living standards, the status of pets in Russian families is also increasing.

Therefore, the demand in the pet food market will continue to grow. In addition, the Russian government’s supportive policies for the pet industry have further promoted the development of this industry. In the next few years, the Russian pet food market will continue to grow rapidly.

• Large market demand:
  In Russia, there is huge market demand in various fields such as pet food, toys, and medical care. This provides entrepreneurs with a wide range of business opportunities.
• Easy brand building:
  It is relatively easy to establish a brand in the Russian market because consumers are not yet very aware of quality and brand. Through high-quality products and good services, it is easy to establish your own brand image in the market.
• Low entry barriers:
  Compared with some mature markets, the Russian pet products market has relatively low entry barriers. For start-ups, this is undoubtedly a huge advantage.
• Large room for growth:
  Due to the rapid development of the market, entrepreneurs have huge room for growth in this field. Once you establish your own brand and market share, you can enjoy the dividends of industry growth.

The Russian pet food market has great prospects and provides investors with abundant business opportunities. Low entry barriers, huge market demand and broad room for growth make this industry full of temptation.

If you are interested in setting up a pet food production line in Russia, contact Richi Machinery for professional solutions!