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12-15T/H Poultry Feed Processing Plant In Venezuela

This is a poultry feed plant transformation project in Venezuela. The customer originally had a mixed feed production line for laying hens. In order to meet market demand, the customer invested in the transformation of the original feed plant and built a new production line for livestock and poultry feed pellets with an annual output of 100,000 tons.

12-15T/H Poultry Feed Processing Plant In Venezuela

OVERVIEW

The customer of this poultry feed processing plant in Venezuela project is a Venezuelan feed company that mainly processes and sells feed.

In 2023, the customer found that the existing vitamin premix feed products for laying hens could not meet market demand during the operation of the feed workshop, and the production technology had a low degree of automation and the environmental protection facilities were old.

Therefore, the customer invested 520,000 US dollars to build a "100,000 tons per year feed pellet processing project".

The project mainly uses the existing feed workshop to process the premix feed production line for annual processing, eliminates the original production equipment, comprehensively updates the production equipment, optimizes the production process, and upgrades the environmental protection facilities.

The existing traditional premix feed processing production process is transformed into a high-end automatic feed processing production process integrating crushing, batching, and granulation. The designed production capacity after the technical transformation is 100,000 tons of poultry feed pellets per year.

After the technical transformation, the labor quota of this technical transformation project is 30 people (the existing labor quota of the project is 60 people, and 30 people will be reduced after the technical transformation. A three-shift work system is implemented, with each shift working 8 hours, 300 working days per year, and an annual production time of 7200h.

  • Name:

    Poultry chicken feed factory

  • Country:

    Venezuela

  • Date:

    2024.02.24

  • Capacity:

    12-15T/H

  • Pellet Size:

    2-6mm

  • The install period:

    60 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    520,000 US dollars

Construction content

This poultry feed processing plant in Venezuela project uses the existing factory building for construction, with a total area of 12333m2 and a total construction area of 5484.61m2, including a feed workshop of 1191.12m2, a finished product warehouse of 2046.75m2, a raw material warehouse of 2046.74m2, and a staff lounge of 200m2.

The project content mainly includes the feed workshop of the main project, the staff lounge of the auxiliary project, the raw material warehouse and finished product warehouse of the storage and transportation project, the water supply and power supply of the public project, as well as the environmental protection projects such as the gas collection hood, the closed gas collection pipeline, the pulse bag dust collector, the cyclone dust collector, the biological deodorization tower, and the general solid waste room. The main construction content and project composition of the project are detailed in the table below.

Engineering classification Construction content Content
Main engineering Feed workshop 1, existing, covers an area of ​​170.16m2, 7 floors, total height 23m, construction area 1191.12m2.
Auxiliary engineering Staff lounge 1, existing, covers an area of ​​200m2, 1 floors, height 3m, construction area 200m2.
Public engineering Water supply Annual water consumption is 1500m3.
Power supply Annual electricity consumption is 1.2 million kWh
Heating The heat for production process is supplied by steam pipe network
1 finished product warehouse, existing, 1 floor (5m high), building area of ​​2046.75m. 1 raw material warehouse, existing, 1 floor (5m high), building area of ​​2046.74m.
Storage and transportation engineering Material Material or state State Storage method Storage location Storage capacity (t)
Corn Granular Storage Raw material warehouse 100
Wheat Granular Storage Raw material warehouse 100
Soybean meal Crushed Flakes 50kg/bag Raw material warehouse 70
Peanut meal Fragments 50kg/bag Raw material warehouse 160
Germ meal Fragments 50kg/bag Raw material warehouse 210
Rice flour Powder 25kg/bag Raw material warehouse 240
Flour Powder 25kg/bag Raw material warehouse 240
Corn flour Powder 25kg/bag Raw material warehouse 240
Multivitamins Powder 2.5kg/bag Raw material warehouse 25
Glucose Powder 2.5kg/bag Raw material warehouse 20
Animal mixed oil Liquid Canned Raw material warehouse 40

Main products and production capacity

Product introduction

The product of this poultry feed processing plant in Venezuela project is feed pellets, which are used for poultry and livestock breeding. The production capacity and specific specifications of the product are detailed in the table below.

Product Name Output Specifications
Feed Pellets 100,000 tons/year Products with different particle sizes are produced according to different customer needs

Main equipment and parameters

This poultry feed processing plant in Venezuela project uses corn, wheat, soybean meal, peanut meal and other raw materials as the main raw materials. After receiving and storing the raw materials, feed pellet products are obtained through processes such as feeding, crushing, mixing ingredients, granulation, cooling, crushing, screening, oil spraying and packaging.

This technical transformation project eliminates the original production equipment and comprehensively updates the production equipment. The main production units, main processes, main facilities and facility parameters of this technical transformation project are detailed in the table below.

Number Main production system Main production facilities Facility parameters QTY
1 Raw material receiving, storage and feeding unit Bucket elevator TDTG48/28 7
Silo (corn, wheat silo) 150 cubic meters/unit 2
Storage tank 25 cubic meters/unit 5
2 Crushing unit Crusher SDH-ZW50CI, MY968 2
Powder storage bin (built-in crusher) 8 cubic meters/unit 4
3 Batching and mixing unit Mixer SSHJ.4 type 1
Batching bin (built-in mixer) 6-8 cubic meters/unit 20
4 Pelletizing, cooling unit Poultry feed pellet machine SZLH508 2
Cooler SLN6 2
Pelletizing bin (built-in pelletizer) 8 cubic meters/unit 4
5 Crumbling unit Pellet crumbler SSLG20*170 1
6 Screening, oil spraying Unit Grading screen SFGH125 type 2
Oil injection equipment 30/60 2
7 Packing unit Packaging machine JYB-50P-1M type 2
Finished product warehouse (packaging machine comes with it) 8 cubic meters/unit 2
Robot MPL0160-A00 type 1

Types and quantities of main raw and auxiliary materials and fuels

The main raw and auxiliary materials of this poultry feed processing plant in Venezuela project are detailed in the table below.

Name Properties Specifications Technical transformation project Usage (10,000 t/a)
Corn Granular Storage 3
Wheat Granular Storage 2
Soybean meal Fragments 50kg/bag 0.3
Peanut meal Fragments 50kg/bag 0.5
Germ meal Fragments Tablets 50kg/bag 0.9
Rice flour Powder 25kg/bag 1
Flour Powder 25kg/bag 1
Corn flour Powder 25kg/bag 0.8
Multivitamins Powder 2.5kg/bag 0. 1
Glucose Powder 2.5kg/bag 0.2
Animal mixed oil Liquid Canned 0.4
Total 10.2

Venezuela poultry feed pellet Production process

Receiving, storing and loading raw and auxiliary materials

The raw materials of the poultry feed processing plant in Venezuela project, corn and wheat, are stored in silos; auxiliary materials such as soybean meal, peanut meal, rice flour, flour and other powdered raw materials are stored in bagged warehouses.

After entering the factory, the granular raw materials corn and wheat are first weighed on the inspection scale, then unloaded at the discharge port, and sent to the corn silo and wheat silo respectively by a closed elevator. During production, corn and wheat fall from the lower port of their respective silos by gravity, and then are sent to the crushing section by a closed elevator.

Other bagged raw materials that need to be crushed (such as soybean meal, peanut meal, germ meal) are manually poured into the hopper and then sent to the crushing section by a closed elevator.

Crushing section

The raw materials that need to be crushed from the loading section (corn, wheat, soybean meal, peanut meal, germ meal) are lifted to the crushing section, first separated from the impurities by a permanent magnetic cylinder, and then enter the crushing bin.

The raw materials are sent from the crushing bin to the permanent magnetic drum to separate the iron impurities through the speed-adjusting screw, and then sent to the crusher for high-speed crushing. After crushing, they are sent to the closed elevator by the horizontal screw and lifted to the batching and mixing section.

Batching and mixing section

After the materials from the crushing section are lifted to the batching section, they are first sent to the batching bin through the distribution plate. The materials in the batching bin are accurately batched according to the proportion using an automatic control system.

The prepared materials are automatically mixed in the mixer; raw materials that do not need to be crushed (such as purchased bagged raw materials: rice flour, flour, corn flour, multivitamins, glucose, etc.) are directly put into the auxiliary material bin from the auxiliary material port, and are transported to the granulation section together with other mixed materials through the elevator through the conveyor.

Granulation and cooling

After the materials from the batching section are lifted to the granulation section, they are first separated from the impurities by the permanent magnetic drum and then enter the granulation bin.

The materials in the pelletizing bin enter the poultry feed pellet machine by gravity and are heated to 85℃ by high-temperature steam for pelleting. The steam comes from the steam boiler. The pelletizing process of the project is equipped with an automatic temperature control system. At the same time, the temperature is controlled by the outer jacket of the conditioner and the amount of steam introduced is adjusted.

During the pelletizing process, a large amount of heat is generated by the introduction of high-temperature and high-humidity steam and the extrusion of the materials.

As a result, the moisture content of the pellet feed reaches 16%-18% and the temperature is as high as 75℃-85℃ when it just comes out of the feed pelletizer. In order to reduce the moisture content and the temperature of the feed pellets, the pellets fall from the bottom of the pelletizer into the countercurrent cooler.

In the countercurrent cooler, cold air enters from the bottom of the cooler, exchanges heat with the pellets, and is filtered by the filter above the cooler before being discharged from the cooler.

Crushing

The cooled pellets fall downward into the pellet crumbler by gravity for crushing. (For feeding chickens)

Screening and oil spraying

The feed crumbs are sent to the closed multi-stage flat rotary screen by the closed elevator for screening. The particles with too large particle size on the screen are sent to the pellet crumbler by the closed conveyor for crushing.

The particles with too small particle size under the screen are sent back to the pelletizing bin. The particles with particle size that meet the requirements are sent to the pellet finished product bin after being sprayed with oil by the closed auger.

Packaging

The feed pellets in the pellet finished product bin fall into the packing machine through the closed pipe by their own gravity, and are packaged and packed. They are then transported to the warehouse by the robot for sale.

Poultry feed Plant layout

Based on the geographical location, transportation, topography, geology, meteorology and other conditions of the poultry feed processing plant in Venezuela, it is arranged in accordance with the principles of being conducive to production, easy to manage, ensuring safety and easy to repair.

At the same time, it complies with the national standards and requirements on fire prevention, labor safety and fire protection. The layout of this technical transformation project remains unchanged before and after the construction.

The production workshop is located in the middle, with the raw material warehouse and finished product warehouse on the east and west sides respectively, and the employee lounge on the south side of the finished product warehouse.

Venezuelan livestock market analysis

Venezuela, located in the north of South America, has rich natural resources and vast land resources, which provide unique conditions for the development of livestock industry. The country's livestock market has undergone significant changes and developments in the past few years and has become an important part of the national economy.

Here, we will deeply analyze the current situation, challenges and future development trends of Venezuela's livestock market.

In general, the Venezuelan animal husbandry market is a market full of opportunities and challenges. Through in-depth understanding of the market and reasonable planning, investors can achieve considerable investment returns in the Venezuelan animal husbandry market.

At the same time, the government and relevant agencies should continue to work hard to improve the environment and conditions for the development of animal husbandry to promote the sustainable development of the Venezuelan animal husbandry market.

Based on the above analysis, we can see that the Venezuelan animal husbandry market has huge development potential and opportunities. However, investors need to fully understand the market dynamics and risk factors when entering this market and formulate corresponding investment strategies.

At the same time, the government and relevant agencies should continue to work hard to improve the environment and conditions for the development of animal husbandry to promote the sustainable development of Venezuela's animal husbandry market.

The upward trend in the prospects of animal husbandry also means great prospects for the feed industry. If you want to build animal feed production line, poultry feed processing plant in Venezuela, feel free to contact RICHI MACHINERY to get free customized solution design, equipment quotation, animal feed factory project video and other information!

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