5 T/H Animal Premix Feed Plant In El Salvador

• Nature of construction: newly built
• Total investment: 450,000 USD
• Close date: 2020.11.19
• Capacity: 20 people, all of whom are not in the factory area for board and lodging
• Working system: 2 shifts per day, 8 hours per shift, 300 working days a year
• Water consumption: 180t/a
• Power consumption: 800,000 kWh

Composition of 5 t/h animal feed premix plant in El Salvador

• Production workshop and raw material warehouse: covers an area of about 1452m² (length×width: 66m×22m), with a height of 8m and is fully enclosed. Among them: a production workshop (length × width: 22m × 18m, heightened to 17m, a total of 5 layers of equipment platforms) and a small material room (length × width: 10m × 3m) are set up on the east side, and raw material warehouses are set on the west side；
• 2# raw material warehouse: covers an area of 1440m², (length×width: 40m×36m), height is 8m; fully enclosed；
• 3# raw material warehouse: covers an area of 240m², (length×width: 30m×8m), height is 4m; fully enclosed；
• Finished product warehouse: covers an area of 600m², (length × width: 25m × 24m), height is 6m; fully enclosed；
• Office: 3 buildings, with a total area of 600m² (length x width: 25m x 8m), one floor；
• Quality inspection room: 1 building, covering an area of 200m² (length×width: 25m×8m), one floor；
• Gate post: 1 building, covering an area of 40m² (length×width: 10m×4m), one floor；
• Overhaul room: 1 building, covering an area of 150m² (length×width: 25m×6m), one floor.

Equipment of 5 t/h animal premix feed plant in El Salvador

Consumption of main raw and auxiliary materials

Main raw materials for premix feed plant in El Salvador

• Corn: 10000t/a, powder, bagged, stored in a closed raw material warehouse
• Soybean meal: 34000t/a, powder, bagged, stored in a closed raw material warehouse

Auxiliary materials

• Sugar: 800t/a, powdered, bagged, stored in the small material room
• Salt: 1500t/a, powder, bagged, stored in the small material room
• Soybean oil: 800t/a, liquid, in cartridges, stored in a closed raw material warehouse

Additives

• Vitamins: 1200t/a, powdered, packed in bags, stored in the small material room
• Trace elements: 500t/a, powdered, bagged, stored in the small material room
• Lysine: 1200t/a, in powder form, in bags, stored in the small material room

Public works of 5 t/h animal premix feed plant in El Salvador

Water supply

The animal feed premix plant process does not require water, and the water used is mainly domestic water for employees. The labor quota of this premix feed mill project is 20 people, none of whom will have board and lodging in the factory area, and the annual production days will be 300 days.

The domestic water quota is calculated according to 30L/person·day, and the water consumption is 0.6m3/d, 180m3/a. The water for this project is supplied by the plant's own well, which can meet the water demand of the plant.

Drainage

The wastewater in this project is domestic wastewater, and the discharge coefficient is calculated based on 80% of the water consumption, so the domestic wastewater produced in this project is about 144m3/a, which will be discharged into the existing septic tank in the plant area for treatment.

Power supply

The power consumption of this 5t/h animal premix feed plant in El Salvador project is 800,000 kW·h/a. The power supply is sufficient and the power supply guarantee rate is high, which can meet the power demand.

Heating with heat

There is no heating section in the production process of this project, and air conditioning is used for office heating.

Animal feed premix plant process design

1. Feeding & storage: Raw materials such as corn powder and soybean meal are powdery materials, which are stored in silos. Calcium carbonate is stored in welded steel silo.
2. Batching and mixing: A batching scale with high-precision sensors is installed under the batching bin to precisely control the weight of each raw material. And each raw material is passed through the conveyor equipment is sent to the mixer, to be mixed with additives. At the same time, small materials (auxiliary materials and additives) are weighed by two small batching scales, and then sent to the stainless steel feed mixer, and mixed with carriers such as corn soybean meal.  An air collecting hood is installed above the small material feeding hopper, and a set of pulse bag filter and centrifugal fan are installed. The grease is weighed and added to the mixer through the pipeline.
3. Packing: The premixed feed that has been fully stirred and mixed enters the buffer bucket through the pneumatic door, and after being packed by the packing machine, it is transported by the belt conveyor to the sewing machine for sewing.

Remarks: There are 5 sets of pulse bag filter and centrifugal fan in this 5t/h animal premix feed plant in El Salvador project. After the treatment, the tail gas is combined into a 20m exhaust pipe for organized discharge (the exhaust pipe is 3m higher than the factory building, and the highest part of the factory building of this project is 17m).

Similar Premix Feed Plant Project

At present, except for the 5t/h animal premix feed plant in El Salvador project, our premix feed equipment has been exported to Thailand, Uzbekistan, Ethiopia, South Africa, Peru and other countries. If you are interested in our project, please contact Richi Machinery to customize your exclusive plan and equipment.

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