This is a large TMR feed processing project. The client of this project is from Canada, a large agricultural company. In this project, in addition to TMR feed, concentrated feed and silage will also be processed.
Canada is a major agricultural country, and animal husbandry occupies an important position in its agriculture. TMR feed, as a feeding method that can provide comprehensive nutrition, is widely used in animal husbandry such as dairy cows and beef cattle. With the development of animal husbandry and the expansion of breeding scale, the demand for TMR feed is also increasing.
In addition, the high standards of Canadian animal husbandry have prompted breeders to prefer high-quality feed, which also provides a broad market space for TMR feed processing business.
The TMR feed mill factory in Canada project is invested by a large group, and the total investment in project equipment is nearly 1.5 million US dollars. The products processed by this customer are not only TMR feed, but also silage and concentrated feed with an annual output of 300,000 tons. Among them, the silage equipment is purchased by the customer, and RICHI MACHINERY provides a full set of processing equipment for TMR feed and concentrated feed for the project.
The total land area of the project is 31753.56m², the total construction area is about 9388.78m2, the land area used this time is about 24323.56m², and about 7430m² on the north side is not used yet, as the reserved land for the second phase. The project has 30 employees, 300 days of production per year, 2 shifts per day, 8 hours per shift.
Name:
TMR Ruminant Feed Plant
Country:
Canada
Date:
2023.02.11
Capacity:
30T/H
Feed Type:
Mixed Powder Feed
The install period:
150 Days
Control Mode:
Full Automatic
Guiding Price:
1,478,000 USD
The TMR feed mill factory in Canada project uses existing factory buildings and office areas for production. At present, some equipment has been installed, and the construction period is mainly for equipment installation.
After the project is completed, it will form a production line with an annual output of 300,000 tons of silage, 144,000 tons of compound feed TMR, and 80,000 tons of concentrated feed.
The main engineering components of the Canada tmr animal feed production line project are shown in the table below:
Engineering Type | Structure Name | Content and Scale |
Main Engineering | Production Workshop | Single-story steel frame structure, covering an area of approximately 6386m2, located in the south-central part of the factory, on the north side of the R&D building, mainly equipped with silage, compound feed TMR , concentrated feed production lines |
Auxiliary Engineering | Office Building | Covering an area of about 357m2, 3F, located on the south side of the factory, mainly used for staff office |
Dormitory Building | Covering an area of about 278m2, 3F, located on the east side of the office area, mainly used for staff rest | |
R&D Building | Covering an area of about 400m2, single-story, located on the north side of the office area, mainly used for product research and development and formula updates | |
Raw Material Warehouse | Single-story steel frame structure, covering an area of about 5300m2, located on the north side of the production workshop, mainly used for temporary storage of raw materials | |
Finished Product Warehouse | Single-story steel frame structure, covering an area of about 1400m2, located in the production workshop, mainly used for temporary storage of finished products |
The product plan for this TMR feed mill factory in Canada project is shown in the table below.
Product Name | QTY | Remarks |
Compound Feed TMR | 144,000 t/a | For Sale |
Concentrated Feed | 80,000 t/a | For Sale |
Silage | 300,000 t/a | For Sale |
The raw and auxiliary materials and energy consumption of this TMR feed mill factory in Canada project are shown in the table below:
Category | Name | QTY | Remarks |
Raw Materials | Silage Raw Materials | 374500t/a | Purchased, mainly green corn stalks and green grass |
Grains | 150000t/a | Purchased, mainly corn, bran, soybean meal, rapeseed meal | |
Core Materials | 11200t/a | Purchased, secret recipe materials | |
Accessories | Molasses | 2967.016t/a | Purchased |
Microbial agents | 2240t/a | Purchased | |
Packaging bags | 20.96 million | Purchased, plastic, woven bags | |
Energy consumption | Water | 900m3/a | Municipal pipe network |
Electricity | 300,000 kW·h/a | Municipal power grid |
The main production equipment of this TMR feed mill factory in Canada project is detailed in the table below.
Serial number | Equipment name | QTY |
1 | Fan | 6 |
2 | Screw conveyor | 6 |
3 | Bucket elevator | 4 |
4 | Primary screening machine for pellets | 1 |
5 | Magnetic separator (permanent magnet drum) | 2 |
6 | Pulverizer | 1 |
7 | Powder primary sieve | 1 |
8 | Batching scale | 2 |
9 | Pneumatic brake | 4 |
10 | TMR feed mixer | 1 |
11 | Scraper conveyor | 2 |
12 | 8m³ finished product warehouse | 3 |
13 | Gravity feeding quantitative packaging scale | 1 |
14 | Sealing machine | 2 |
15 | Air lock | 1 |
16 | Batching warehouse (10m³) | 3 |
17 | Loading level device | 4 |
18 | Unloading level device | 5 |
19 | Feed mixer | 2 |
20 | Belt conveyor | 6 |
21 | Automatic packing scale | 1 |
22 | Compressed air system | 1 |
23 | Sealing machine | 1 |
24 | Bag sewing machine | 1 |
25 | Dust collector | 5 |
The process flow of concentrated feed and compound feed TMR in this TMR feed mill factory in Canada project is as follows:
This TMR feed mill factory in Canada project strives to be economical, reasonable, save investment and save land while meeting the production and use requirements. Under the requirements of the production process, the production is simple and convenient, and round-trip transportation and cross-operation are avoided.
The project mainly includes production workshops, office areas, dormitory buildings, R&D buildings, raw material warehouses and finished product warehouses. The project site extends from south to north. The office area is located on the south side of the factory area, the dormitory building is located on the east side of the office area, and the R&D building is located on the north side of the office area.
The production workshop is mainly equipped with silage, compound feed TMR, concentrated feed production lines and finished product warehouses; the raw material warehouse is located on the north side of the production workshop, and the open space on the north side of the raw material warehouse is reserved for the second phase.
The roads in the field are mainly laid out on the west side of the factory area. The roads in the factory are hardened roads and connected to the external transportation roads.
The overall layout of the TMR ruminant feed production line in Canada project has clear divisions, clear levels, compact layout, and land saving. From an environmental protection perspective, the overall layout of this project is basically reasonable.
The prospects for TMR feed processing business in Canada are relatively optimistic, mainly due to its highly developed agriculture and animal husbandry and increasing market demand.
The feed industry in Canada is highly integrated, and large enterprises continue to expand their scale through their own development and mergers and acquisitions.
At the same time, more and more feed companies are beginning to get involved in the additive business, which has changed the market competition pattern. In this environment, TMR feed processing business needs to have high-quality products and good customer service to stand out.
The Canadian government has given a number of policy supports to agriculture and animal husbandry, including subsidies and tax incentives, which help reduce production costs and improve market competitiveness.
In addition, the government's high standards for animal husbandry have also prompted breeders to prefer to use feed products that meet the standards, providing a favorable external environment for TMR feed processing business.
The technology of TMR feed making machines has been continuously improved, reducing production costs and improving production efficiency.
The global TMR feed machine market continues to grow and is expected to grow at a high annual compound growth rate in the next few years, which provides technical support and market prospects for the development of Canada's TMR feed processing business.
The prospects for TMR feed processing are very broad, mainly reflected in market demand, technological progress and industry integration.
The market demand for TMR feed continues to grow. With the growth of the global population and the development of the breeding industry, the demand for efficient and high-quality feed continues to increase.
In particular, with the advancement of agricultural modernization and the increasing demand of consumers for high-quality meat, eggs and other animal foods, higher requirements have been placed on the quality and safety of feed. In addition, the impact of epidemics such as African swine fever has also prompted the breeding industry to have a more stable demand for feed and pay attention to quality.
TMR feed processing technology continues to improve, and equipment is becoming more advanced. Modern feed processing plants use advanced technology and equipment to produce more efficient and higher-quality products.
The optimization of technology not only improves the quality of products, but also improves production efficiency and reduces costs. For example, TMR technology ensures the nutritional balance of each mouthful of feed for dairy cows by evenly mixing various feed ingredients, increases the feed intake and milk production of dairy cows, and reduces production costs and disease incidence.
The integration trend of the feed processing industry is obvious. Large enterprises have gradually occupied a dominant position in the market by expanding production scale, optimizing product structure and technological innovation.
The improvement of environmental awareness and the support of government policies have also provided new growth points for TMR feed processing. The demand for new, environmentally friendly and efficient feed products such as bio-fermented feed has gradually increased, providing new development opportunities for the industry.
If you want to start a business similar to this TMR feed mill factory in Canada project, feel free to contact RICHI MACHINERY to get professional feed processing solutions, equipment configuration and quotes! Our technical consultants will also send you many past case videos and pictures to let you know more about the advanced TMR processing technology.
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