fertilizer granulator machine

The fertilizer granulator machine price is between 10,000-100,000 USD. The price of organic fertilizer equipment varies depending on factors such as equipment type, model, scale, function, and manufacturer. If you want to get a definite price, please tell us the output you need, and we will send you the corresponding equipment information and quotation!

The organic fertilizer production process mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system. These steps together ensure the quality and fertilizer efficiency of granular organic fertilizer.

After fermentation, the organic fertilizer raw materials (animal feces, domestic garbage, dead branches and leaves, biogas residue, abandoned bacteria, etc.) enter the semi-wet material crusher for crushing, and then add nitrogen, phosphorus, potassium and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, and then have a mixer for mixing, and then enter the granulator to make particles, dry them after coming out, and screen them through a screening machine. Qualified products are packaged, and unqualified ones are returned to the granulator for granulation.

Organic fertilizer equipment requires fermentation compost turning machine, organic fertilizer crusher, horizontal mixer, fertilizer granulator machine, rotary dryer, cooler, drum screening machine, coating machine, packaging machine, conveyor and other equipment.

The selection and configuration of these equipment depends on the specific production needs and scale to ensure the efficient, environmentally friendly and energy-saving processing and production of organic fertilizer pellets.

RICHI organic fertilizer production line can be customized according to customer requirements and provide 1-100 tons/hour organic fertilizer production plant. If you want to start an organic fertilizer processing business, feel free to contact us for a detailed equipment configuration plan.

Small new compost granulating plants should produce 10,000 tons (1.5 tons/hour), 20,000 tons (3 tons/hour), and 30,000 tons (4.5 tons/hour) per year. Medium-sized plants should produce 50,000-100,000 tons per year, and large plants should produce 100,000-300,000 tons per year.

The investment scale and product solution design need to be formulated based on the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

(1) Fermentation and turning section:
pile the mixed ingredients into strips with a width of 1.5 meters to 2 meters, a height of 0.8 meters to 1.2 meters, and a length of not less than 3 meters. Pay attention to proper oxygen supply and turning during the fermentation process.
(2) Pretreatment section:
The fermented raw materials are broken up using a chain crusher for organic fertilizer; then the impurities in the raw materials, including large wood blocks, stones, and clumped materials, are cleaned with a drum cleaning screen; then the raw materials are dried with a drum dryer to dry the raw materials to about 20% moisture.
(3) Crushing section:
The materials are sent to the crusher through the conveying equipment for crushing, and an iron removal device is provided before entering the crusher.
(4) Mixing section:
Through the small material adding bucket, the strains and raw materials can be added to the mixer for mixing, and after mixing evenly, they enter the next section.
(5) Granulation section:
A special ring die organic fertilizer granulator machine for fertilizer is selected. The appropriate line speed is more suitable for organic fertilizer granulation, and a high-precision gear transmission new type organic fertilizer granulator is used, which has high transmission efficiency, and the ring die adopts a quick-release clamp type.
(6) Cooling and packaging section:
A countercurrent cooler is selected to effectively prevent pellet breakage. A vibrating grading screen is provided under the cooler to screen out some unformed powder. Packaging can be based on the local sales needs of customers, and a suitable packaging scale can be selected to facilitate customer sales of products. The packaging scale packaging specifications are: 20-50kg/bag.

When choosing an organic fertilizer granules making machine, you need to consider multiple factors to ensure that the selected equipment can meet the requirements of production needs, raw material characteristics, and cost control. Here are some key steps and considerations:

(1) Understand the type and characteristics of raw materials‌:
Different raw materials have different requirements for equipment. For example, if the moisture content of the raw material is high, you may need to consider adding drying equipment; if the raw material particle size is large, you need crushing equipment. Therefore, when choosing an organic fertilizer granules manufacturing machine, you should fully consider the type and characteristics of the raw materials‌.
‌(2) Evaluate production scale and output requirements‌:
Choose the right equipment according to the production scale and output requirements. Startups may need small equipment to test the market, while large-scale farms or fertilizer production companies need high-yield fertilizer granule making machines. Evaluating the output can not only improve labor efficiency, but also reduce production costs.
(3) ‌Consider the compatibility of the equipment:
Different types of fertilizer granulator machines have different adaptability in processing raw materials. For example, some equipment may be more suitable for processing animal manure, crop residues, etc. Therefore, it is key to choose equipment that can handle specific types of raw materials.
‌(4) Technical parameters and performance:
Pay attention to the technical parameters and performance of the equipment, such as power, granulation rate, particle size, durability, safety performance, etc. These parameters directly affect the production efficiency and product quality of the equipment.
‌(5) Manufacturer and after-sales service:
Choose a reputable manufacturer to purchase the machine, so that you can ensure the quality of the equipment and get good after-sales service support.
‌(6) Consider environmental protection requirements:
Pollutants such as wastewater and waste gas may be generated during the production of organic fertilizers. Therefore, choosing equipment that meets environmental protection requirements can reduce pollutant emissions and comply with national and regional environmental protection policies.
‌(7) Energy consumption and cost:
Pay attention to the energy consumption and operating cost of the organic granular fertilizer making machine. Choosing equipment with high energy efficiency and low operating cost will help reduce production costs.

(1) Raw material receiving section:
The raw materials to be crushed and the powdered raw materials enter the production line through two independent discharge ports, and two independent dust removal systems are used to avoid cross contamination caused by centralized dust removal. Granular raw materials enter the crushing bin for crushing, and powdered raw materials directly enter the batching bin for batching.
(2) Crushing section:
A water drop hammer crusher dedicated to biological organic fertilizer raw materials is used. The configuration is scientifically designed with a rotor that can quickly replace the hammer and accurately position it, saving time and effort; specially treated parts have good wear resistance and increased life.
(3) Batching and mixing section:
16 batching bins and two sets of 1.5 tons/batch batching scales are designed, and the batching accuracy can reach 0.1% statically and 0.3% dynamically. Equipped with 2 mixers, the mixing is efficient, uniform and residue-free, and stainless steel can be used.
(4) Granulation section:
The granulation section is equipped with 4 MZLH420 fertilizer granulator machines, and the granulator feeding screw feeds evenly for continuous granulation of the granulator.
(5) Drying section:
The granules after granulation have a high moisture content, and are equipped with special drying equipment for drying treatment. The drying effect is excellent, which is convenient for customers to store and transport later.
(6) Cooling and packaging section:
The cooling section is equipped with a cooler, which is more suitable for cooling biological organic fertilizer pellets. The cooler uses the countercurrent cooling principle to cool high-temperature and high-humidity pellets.

Choosing an organic fertilizer equipment manufacturer is an important decision-making process involving multiple considerations. The following are some suggestions on how to choose an organic fertilizer equipment manufacturer:

(1) Manufacturer strength:
It is very important to choose a strong fertilizer granulator manufacturer. This includes the manufacturer's scale, production capacity, technical level, and whether it is able to provide a complete organic fertilizer production line. A regular large manufacturer is usually more capable of making professional organic fertilizer equipment or large-scale organic fertilizer production lines.
(2) Product quality:
Inspect the manufacturer's product quality, including the performance, durability and stability of the equipment. The product quality can be evaluated by looking at the manufacturer's success stories, customer reviews and the actual operation of the equipment.
(3) After-sales service:
Good after-sales service is essential to ensure the long-term and stable operation of the organic fertilizer plant. Ask the manufacturer about the after-sales service content, such as technical support, repair and maintenance services, etc., as well as the speed and efficiency with which they deal with problems.
(4) Technological innovation:
Understand the organic fertilizer granulator manufacturer's technological innovation capabilities and R&D investment. Advanced technology and design concepts can help improve production efficiency and product quality while reducing production costs.
(5) Environmental protection:
Considering the requirements of environmental protection regulations, choose those manufacturers who pay attention to environmental protection, and their equipment can effectively control pollution, such as noise, dust, etc., during the production process.
(6) Field investigation:
It is best to go to the manufacturer in person for a field investigation, so that you can directly observe the quality of the equipment, the manufacturer's production environment and technical level, and you can also more intuitively feel the manufacturer's service attitude and professionalism.
(7) Cost-effectiveness:
Consider the organic fertilizer granulator machine price, performance, after-sales service and other factors of the equipment, and choose a manufacturer with a high cost-effectiveness. Don't just look at the price, but also consider the long-term operating cost and maintenance cost of the equipment.