Large Capacity Automatic 20T/H Fish Feed Manufacturing Unit Project Report

Today RICHI is going to show you a fish feed manufacturing unit project report we did for a China animal feed company customer. Generally speaking, because we are a China feed mill supplier, the feed factory project proposal, fish feed plant project report, cattle feed business plan, poultry feed mill business plan and livestock feed production business plan we usually do are mainly for Chinese animal feed suppliers, because China It is our "headquarters".

But for all overseas animal feed manufactuers, we can also provide a full set of animal and fish feed manufacturing companies solutions. The hundreds of foreign feed plant cases we have done have demonstrated this point well. Because of the animal feed business plan, the important thing is not the geographical difference, but the method of building the feed mill and the customized aniaml and fish feed mill plan that we provide to our customers, which is common all over the world.

Overview of this 20 t/h advanced poultry & fish feeds ltd project

The client of this advanced 20t/h fish feed manufacturing unit project used to be a poultry feed manufacturer, but now he is going to expand the project and become an aqua feed manufacturer at the same time. Jiangsu Jiahui Biological Technology Co., Ltd. was established on June 30, 2011. It is mainly engaged in the research and development and transfer of biological products; the production and sales of compound feed, concentrated feed supplements, concentrated feed, and compound pre-mixed feed; soybean meal, cotton meal, wholesale and retail of rapeseed meal, feed ingredients.

Faced with the rapid development of the market, this 20t/h fish feed manufacturing unit customer conformed to the market demand, used its own strength and advantages, invested 17,796,000USD, expanded the poultry and fish feed mill plant building 20193.61m² within the company's original commercial poultry feed factory, and added aquatic feed (fish pellets) to the advanced poultry & fish feeds ltd construction project. The original biomass boiler was removed and two sets 1 ton gas steam boilers were repurchased in the expansion 20t/h fish feed mill project.

This 20t/h fish feed manufacturing unit project also purchased 11 sets of main animal fish feed production equipment such as raw material receiving system, crushing system, mixing system, secondary batching system, granulating system, etc. After the 20t/h fish feed manufacturing unit project is completed, it will produce 150,000 tons of aquatic feed every year.

The aquatic feed production process of the advanced 20t/h fish feed manufacturing unit project is raw material receiving, primary cleaning-primary ingredient, mixing, primary crushing, secondary crushing-primary ingredient, mixing, primary crushing, secondary crushing-granulation-cooling-packaging.

The raw materials for fish feed production of this high standard 20t/h fish feed manufacturing unit project are mainly corn, wheat, and soybean meal, fish meal, etc. The total fish feed mill plant cost is 120 million yuan (USD 18,564,000), of which the 20t/h fish feed manufacturing unit project for environmental protection investment is about 2.02 million yuan (310,000 USD), accounting for 1.68% of the total poultry & fish feed manufacturing plant project investment.

Labor quota and work system of the 150,000t/a fish feed manufacturing unit

Currently, there are 280 staff members, with a three-shift system, working 300 days a year. This expansion fish feed manufacturing unit project has a high degree of automation, uses fewer employees, and adjusts in the poultry fish feed mill plant without adding new employees.

Construction project product plan of the 20 t/h commercial fish feed manufacturing plant

Project name (workshop,production facility or production line)	Product	Design scale (existing)	Design scale (new)	Annual operating hours
Poultry feed production line	Chicken feed	100,000 t/year	0	7200h
Aqua fish feed production line	Fish feed pellet	0	75 thousand t/year	7200h
	Extruded fish food pellets	0	75 thousand t/year

The main building of the 20 t/h commercial fish feed manufacturing plant 

The construction fish feed manufacturing unit project adds aquatic feed production workshop, warehouse 1, staff dormitory, workshop 1, workshop 2.

Public and auxiliary engineering-advanced 20 t/h commercial fish feed manufacturing unit project report

Water supply of the poultry fish feed manufacturing plant

The tap water consumption of the fish feed manufacturing unit is 7,330t/a, mainly boiler water consumption is about 6980t/a, spray water consumption is 350t/a, and the water comes from the municipal water pipe network.

Drainage of the new poultry fish feed plant

The existing poultry feed pellet plant project implements the "rain and sewage diversion" system, and the rainwater is collected and discharged into the rainwater pipe network; the boiler soft water system drainage is discharged through the rainwater pipe network as clean water; the domestic sewage is pretreated by the septic tank (oil trap) after reaching the standard , The tail water is discharged into the Zhicha Canal. The expansion aqua fish feed manufacturing unit project implements the "rain and sewage diversion" system, and the later rainwater is collected and discharged into the municipal rainwater pipe network; the expansion fish feed manufacturing unit project does not increase the staff and does not increase the domestic sewage.

Power supply of the commercial poultry fish feed production plant

The annual electricity consumption of this animal poultry chicken fish feed processing plant project is 5 million kW·h, which is connected to the municipal power grid.

Storage and transportation of 20 t/h commercial fish and poultry feed mill

The raw materials and finished products of this new 20 tons per hour fish feed manufacturing unit project are stored in the raw material warehouse and finished product warehouse. The corn is stored in two 800m³ silos through a closed pipeline, and the barley is stored in one 800m³ silo through a closed pipeline in the warehouse , soybean oil and sugar can be stored in 6*10m³ storage tanks, and transportation outside the fish and poultry feed factory depends on a professional logistics company.

Air supply of poultry fish feed manufacturing unit

The new fish feed manufacturing unit plant project demolishes the original biomass boilers and re-purchases 2 sets of 1t/h natural gas steam boilers. The existing poultry feed making line projects and fish feed plant expansion projects use 170,000 cubic meters of natural gas per year and are supplied by natural gas pipelines in the park.

Pressure of the 20t/h poultry fish feed manufacturing unit

This new fish feed manufacturing unit 20t/h capacity project is equipped with 3 air compressors, each with a production capacity of 5.45m3/min, located in the aquatic feed production workshop, which can meet the needs of this poultry aqua fish feed manufacturing plant construction project.

Raw materials consumption of 20 t/h poultry fish feed manufacturing unit

20T/H commercial poultry fish feed plant production process

Poultry feed production process——Existing poultry feed mill project

After the feed materials such as corn, bean cypress, corn stalks, straw, etc. are passed through the sensory and laboratory analysis, they are fed into the feed grinder through the feeding port for pulverization by screw conveying. The poultry feed grinder is airtight, and dust is generated during the pulverization process. It is then transported to the batching bin by the elevator and conveyor, and is proportioned according to the production requirements.

After proportioning, it is transported to the feed mixer for mixing (mixing uniformity ≤7%). After the mixing is complete, it is transported to the fish feed extruder and fish feed extruder granulator for expansion, The process of fish feed mill puffing and pelletizing uses steam for heating and puffing without adding additives such as puffing agents. After pelletizing is completed, it is transported to the finished product warehouse for packaging and packaging using automatic packaging. 

Fish feed production process flow of the expanded fish feed manufacturing unit

The fish feed manufacturing process of this compound fish feed manufacturing unit project: feeding-cleaning-primary crushing-secondary crushing-primary ingredient mixing process-fish feed secondary mixing-puffing secondary mixing-puffing, drying, cooling -conditioning, pelleting, cooling-aquatic fish pellet feed packaging-aquatic fish extruded feed packaging. The feeding, cleaning, crushing, batching, mixing, granulating, cooling, and packing in the production workshop of this poultry fish feed mill project project are all completed in a closed state.

The main animal poultry fish feed manufacturing unit equipment

The main animal feed machine of the poultry fish feed mill project is shown in the following table:

Analysis of 20t/h poulty fish feed manufacturing unit machine capacity matching

• According to the data provided by the our engineer in charge of this poultry & fish feed plant project, each cylinder primary cleaning screen can screen up to 280 tons of pellets per day. The poultry fish feed manufacturing unit project has a total of 2 cylinder primary cleaning screening equipment, with an annual production of 300 days, and a full-load screening capacity of 168,000 tons per year. The requirements are divided into 150,000 tons.
• The animal feed hammer mill crusher can crush up to 550 tons of raw materials per day. The customized poultry fish feed manufacturing unit project has a total of 1 equipment with an annual production of 300 days. The annual full-load crushing capacity is 165,000 tons, which can meet the requirement of poultry fish feed mill crushing 150,000 tons per year.
• The double-shaft blade fish poultry feed mixing equipment can mix up to 550 tons of raw materials per day. The poultry and fish feed manufacturing unit project has a total of 1 equipment, with an annual production of 300 days, and the annual full-load mixing capacity of 165,000 tons, which can meet the annual mixing requirement of 150,000 tons.

Boiler energy consumption of the 20tph fish feed manufacturing plant

According to the information provided by the construction unit, the moisture content of the raw materials for fish and poultry feed production is 12%, the moisture content of the quenched and tempered semi-finished products after boiler steam conditioning is 15%, and the moisture content of aquatic pellets and extruded feed products is 12%.

The amount of fish feed manufacturing unit product that needs to be tempered for aquatic feed is 150,000 t/a, and the amount of steam required for the product is about 4500 t/a, and 10% of the steam will be lost during use, so the amount of steam that needs to be used is 4950 t/a.

The boiler water consumption of the existing poutry feed mill plant projects remains unchanged, and the boiler circulating water consumption remains unchanged. The boiler water of this poultry fish feed manufacturing unit project needs to be softened before use. Before expansion, the annual tap water consumption of the softening system is 28,800t/a, and the efficiency of the soft water preparation system is 70%.

After the animal poultry fish feed company expansion, due to the increase in boiler water consumption, the soft water consumption is 4950t/a, so the tap water consumption is 6530t/a, and the wastewater produced by the soft water preparation system is 2030t/a, which is discharged to a special treatment plant for treatment.

Physical and chemical properties of raw and auxiliary materials in 20t/h fish feed manufacturing unit