1-2t/h Wood Pellet Production Line Flow Chart Solution & Success Case

What is the flow chart of the wood pellet production line? We know that the wood pellet production line is composed of several separate equipment connected by some conveying equipment. But in the early design, the block flow chart is too simple, and the 3D flow chart is too complicated. The following flow chart is simple in design, but the amount of information expressed is also relatively large. So this kind of picture has always been a more popular picture in pellet factories.

Wood Pellet Plant Process Flow Chart Types

From the general idea of pellet plant process flow chart, you can easily understand that the flow chart of pellet plant process is widely used in the designing and documenting the processes of the pellet plants. It is a necessary diagram for the complete pellet plant solutions.

There are many different types of pellet plant process flow charts. The most simple flow chart of pellet plant process is the text-only version. This kind of pellet plant flow chart is the primary type which shows us the steps of a pellet plant. If you are interested in the wood pellet production industry or want to start a pellet plant of your own, the text-only version of pellet plant process flow chart will help you get a general idea about how many processes are there in a pellet plant and what are they. For the complete pellet plant solution providers, the text-only version of pellet plant process flow chart is the first diagram they offered to their clients, which is used to list the processes of the pellet plant they designed for their client.

Another kind of pellet plant process flow chart is the 3D type. The 3D pellet plant flow chart is also provided by the pellet plant solution providers. Unlike the text-only version, 3D pellet plant flow chart shows the customized pellet plant design. This type of pellet plant flow chart is used to determine the real pellet plant construction project.

1-2t/h Wood Pellet Production Line Success Case

1. Congo 1-2 t/h wood pellet plant Production Line

Name: wood pellet plant Production Line

Country: Congo

Capacity: 1-2 t/h

Date: March 28th,2017

Installation cycle: 30 Days

Feed Pellet Size: 6mm wood pellet

The main raw materials of customers are all kinds of wood, waste logs, sawdust, wood chips, furniture waste. Customers' raw materials are relatively common, so the standard 1-2 t / h wood pellet plant Production Line is designed for customers.

Congo 1-2 t/h wood pellet plant Production Line

Main Machines in this complete line:

1.Drum wood chipper*55KW ;

2.wood crusher*37kw;

3.pellet machine*110KW ;

4.cooling machine*SKLH11*11

5.packing machine and other auxiliary equipment.

2. Poland 2-3 t/h Waste Tire Fiber Pellet plant Production Line

Name: Waste Tire Fiber Pellet plant Production Line

Country: Poland

Capacity: 2-3 t/h

Date: Jan 23th,2019

Installation cycle: 15 Days

Feed Pellet Size: 6mm pellet

The customer's main raw material is waste tire fiber, and we have designed a targeted plan for the customer's raw material. The customer visited our factory and four other suppliers in the early stage, and finally, we chose Richi Machinery!

3. Taiwan 1-2 t/h Wood Pellet Production Line

Name: Wood Biomass Pellet Production Line

Country: Taiwan

Capacity: 1-2 t/h

Date: March 28th，2017

Installation cycle: 30 Days

Feed Pellet Size: 6-12mm wood pellet

The 1-2t/h biomass wood pellet line in Taiwan is customized design, his materials is very special, very light and long . So for crusher part, we need to use special type hammer mill to reach the capacity. This line is mainly used for produce the biomass wood pellet.

Taiwan 1-2 t/h Wood Biomass Pellet Production Line

Main Machines in this complete line:

1.Drum wood chipper*55KW ;

2.wood crusher*37kw;

3.pellet machine*110KW ;

4.cooling machine*SKLH11*11

5. packing machine and other auxiliary equipment.

Process of Complete Wood Pellet Production Line

Raw materials Preparation

Wood pellets can be made from sawdust, wood shavings, wood chips or wood logs, any forestry wastes or biomass straws, stalks, etc.

Raw Material Crushing Process

Crushing machine is used for crushing the larger materials into smaller powder for supporting produce wood pellets. Wood crusher is ideal equipment for crushing raw materials like square logs with diameter less than 200mm; if the material has a diameter less than 50mm, then wood hammer mill is the best choice. The best thickness of the wood chip is less 5mm. After milled, the output size can reach diameter 3-5 mm,which is convenient for further processing to get dried and pelletized.

Biomass Material Drying Process

The best moisture content to pelletizing is about 11-17%. So before pelletizing, a drying machine is needed to make the moisture content reaches the required standards.

Wood Pelletizing Process

Pellet mill is the significant part of the wood pellet production line, and has reliable and stable performance. Capacity ranges from 1T to 10T per hour. You can choose ring die pellet mill or flat die pellet mill depend on your capacity requirements.

Wood Pellet Cooling Process

After pelletizing process, the temperature of wood pellets is between 60-80 degrees and the moisture content is close to 15%. So a cooler must be used to reduce their surface temperature and the moisture content which makes the wood pellets easy to store, meanwhile helps screen good and pure pellets.

Wood Pellet Packing Process

After the cooling process, packing process is necessary to protect the wood pellets from the damp. Amisy automatic wood pellet weighing & packing system adopts PLC control with high weighing accuracy and easy operation is your best choice.