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2020-12-18

New 100 Thousand Tons Annual Processing Plant of Alfalfa Broussonetia Papyrifera Feed

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My country's feed production is still at the stage where the production of mixed feed and single feed is the mainstay. Concentrated feed, concentrated feed supplements, and pre-mixed feed account for a limited proportion of feed production. Therefore, the utilization rate of feed and nutritional effect is difficult to reach the international advanced level. The project uses paper mulberry, alfalfa, corn, wheat and other agricultural products as raw materials for feed processing. The project construction is conducive to stimulating local agricultural production and can further promote the development of local aquaculture.

New 100 Thousand Tons Annual Processing Plant of Alfalfa Broussonetia Papyrifera Feed
New 100 Thousand Tons Annual Processing Plant of Alfalfa Broussonetia Papyrifera Feed

I. Project Overview

  • Project name: Pellet feed processing with paper mulberry alfalfa as raw material
  • Project nature: new cattle and sheep feed pellet production line
  • Construction content: Newly build a 100,000 tons of paper mulberry alfalfa pellet production line with a total area of ​​50 acres and a construction area of ​​22,900 square meters, including 2,360 square meters of office dormitories, 13,340 square meters of workshops and warehouses, and 200 square meters of fermentation tanks. The drying area is 7000 square meters. 50,000 mu of mulberry tree bases will be constructed by means of land transfer.
  • Investment scale: The total investment of this project is 1.058 million RMB.
  • Economic benefits: The annual sales income can be 300 million RMB, and the profit can be 24 million RMB.
  • Newly build a 100,000 tons of paper mulberry alfalfa pellet production line
  • Newly build a 100,000 tons of paper mulberry alfalfa pellet production line

II. Construction Scale and Content

1. Civil Engineering

The project leases 50 mu of land with a total construction area of ​​10960 square meters. Among them, 1,000 square meters of workshop workshop (400 square meters of raw material crushing workshop, 200 square meters of high pressure and high temperature sterilization workshop, 200 square meters of gelatinization module backlog molding-particle-puffing-drying workshop, 100 square meters of automatic packaging workshop, 100 square meters of inspection room square meters), 200 square meters fermentation tank, 12340 square meters warehouse, 7000 square meters drying area, 2360 square meters office dormitory and affiliates.

2. Equipment

Introduced 10 sets of medium-sized pellet feed equipment from Richi Machinery, two 20KVA transformers, purchased 8 transport vehicles and 2 12mX4m weighbridges.

3. Auxiliary works

The 35KV power distribution line is 1,000 meters, a deep well, walls, gates, site hardening, greening and other projects.

III. Project Implementation Progress

The project implementation progress is as follows:

1. From June 2017 to December 2017, fund raising for project design, geological prospecting, and production equipment test score construction.

2. Civil works started in January 2018 and completed in September.

3. In September 2018, corporate management, production quota, and technical training.

4. In October 2018, install and debug the equipment.

5. Start mass production in November 2018.

6. The production reached the standard in February 2019.

New electric control cabinet for feed pellet plant
New electric control cabinet for feed pellet plant

IV. Project Implementation Technical Plan

1. Required equipment, tools, raw materials

Ordinary grinders, granulators, guillotines, large water tanks or pools are used as fermentation vessels, rice wine koji, sauce koji, vinegar koji or other fermentation agents, and thermometers.

2. Technical route and process

Using paper mulberry, corn, wheat, etc. as raw materials, a mixed feed is made through processes such as crushing, mixing, and granulation by alfalfa pellet machine.

Process: feeding → raw material processing → crushing → batching → mixing → granulation → packaging

3. Reliability and availability of varieties and main technology sources

The project is the production of mixed feed. The project adopts a combination of independent research and development and digestion and absorption, and meets the current domestic advanced level in accordance with the requirements of national food safety standards. The technological advancement is mainly reflected in: according to the different growth stages of animals, different physiological requirements, nutritional needs for different production purposes, and based on experiments and research on the evaluation of the nutritional value of feed, feeds from different sources are uniformly mixed in a certain proportion according to scientific formulas, and produced according to the prescribed technological process, ensuring quality and safety, and meeting the actual needs of livestock and poultry at each growth stage. No environmental pollution, it is a green environmental protection project.

V. Analysis of Investment Benefits

The total investment of this project is 1.058 million RMB. Among them, construction costs are 45.8 million RMB, planting base construction costs are 40 million RMB, and equipment costs are 20 million RMB.

Production cost estimation

1. Take 20 tons of pellet feed produced by shift as an example, the specific analysis is as follows

Raw materials: paper mulberry, alfalfa, corn, etc., 0.4 RMB/jin×2000 jin=800 RMB/ton

Electricity fee: 1 RMB/kWh. Total power 7.5KW

7.5 degrees / hour × 1 RMB / degree × 5 hours ÷ 20 tons = 0.375 RMB

Biological bacteria and dressing: 175 RMB/ton

Packing fee: 20 pieces/ton×4 RMB/piece=80 RMB/ton

Fuel cost: 0.4 RMB/ton (consumption) × 20 tons = 8 RMB

Water fee: 0.5 RMB/ton (consumption)×20 tons=10 RMB

Management fees, expenses, etc.: 20 RMB/ton

Labor cost: monthly salary of workers is 1500 RMB, 3000×60 people ÷ 30 days ÷ 20 tons = 300 RMB/ton)

Depreciation of fixed assets:

Building depreciation (30 years)=4580×5%=229

Equipment depreciation (15 years)=2000×8%=160

Total cost: 1,782.38 RMB/ton

1782.38 RMB/ton × 100,000 tons = 178.238 million RMB = 179 million RMB

2. Estimated sales revenue

Ensure that the product output is 100,000 tons, sold at 3000 RMB per ton, and the annual sales revenue totals 300 million RMB

3. Taxes and surcharges

According to national regulations, this project is a tax-exempt enterprise.

Urban construction and maintenance costs: 3×5%=15 million RMB

Education surcharge: 3×3%=009 billion RMB

Base construction cost: 40 million RMB

4. Project profit calculation

A. Sales profit = sales revenue-sales expenses = 3-2.43 = 57 million RMB

B. Sales profit rate=sale profit/sales income×100%=19%

C. Profit rate of cost of sales = sales profit/total cost × 100% = 23.46%

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