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Richi Machinery is one of the professional animal feed processing plant equipment manufacturers and suppliers from China. Today Richi Machinery will share with you a super large scale compound animal feed processing plant project with an annual output of 300,000 tons.
This animal feed processing plant project proposal and its objectives is to let everyone understand that the animal feed processing startups is divided into many processes and the process is more complicated. Although our implementation plans for different projects are different, many project proposals on establishment of animal feed processing plant still have a lot in common.
On August 23, 2019, at the construction site of the project located on the north side of Industrial Avenue in Chongyang Economic Development Zone, we saw that large freight vehicles shuttle back and forth, the main building of the animal feed processing plant project has been completed, and the animal feed processing machines have been technically developed. This animal feed processing plant project has been put into use after commissioning by personnel.
This large compound animal feed processing plant project is a municipal-level key project introduced by the Maoming Municipal People's Government. It is one of the entire industrial chain of poultry and fish in Maoming. It is invested and constructed by a large modern agricultural and animal husbandry enterprise-Maoming Dewang Agriculture and Animal Husbandry Technology Co., Ltd.
125TPH large animal feed processing plant project signing ceremony
The large scale compound animal feed processing plant project covers an area of 26,600m², with a total investment of 60 million yuan (9423000 USD). The large animal feed processing plant project adopts the most cutting-edge technology in the world's feed processing industry and adopts RICHI's modern animal feed processing plant equipment, which can greatly improve the level of intelligence.
After the large animal poultry duck chicken pig fish feed production line project reaches its production capacity, it will produce 300,000 tons of refined feed per year, with an annual output value of 1 billion yuan (157100000USD), tax payment of nearly 20.8 million yuan (3267680USD), and employment of about 80 people, which will help promote the modernization and upgrading of Maoming's agriculture and animal husbandry and improve quality.
It is of great significance to increase efficiency, enhance core competitiveness and brand influence, and promote local economic development.
| Product name | Annual output | Total |
|---|---|---|
| Pig compound feed | 130,000 tons/year | 300,000 tons/year |
| Compound feed for broilers | 40,000 tons/year | |
| Duck compound feed | 40,000 tons/year | |
| Aquatic extruded fish compound feed | 70,000 tons/year | |
| Laying hen compound feed | 20,000 tons/year |
The main raw and auxiliary materials and dosage of the 125t/h poultry livestock animal feed processing plant project are shown in the following table:
| Name | Consumption | Remarks |
|---|---|---|
| Corn | 100,000 tons/year | Outsourcing, pellets |
| Soybean meal | 80,000 tons/year | Outsourcing, pellets |
| Wheat bran | 10,000 tons/year | Outsourcing, powder material |
| Wheat middling and red dog | 10,000 tons/year | Outsourcing, powder material |
| Rapeseed meal | 21,000 tons/year | Outsourcing, pellets |
| Flour | 0.5 million tons/year | Outsourcing, powder material |
| Accessories | 45 thousand tons/year | Outsourcing, powder material |
| Vegetable oil | 30,000 tons/year | Outsourcing, liquid |
The 125 tons per hour animal feed processing plant area where the project is located covers an area of 26,600 m², with a construction area of 20,000 m². The large animal feed processing plant design and layout is mainly composed of main works, auxiliary works, public works and environmental protection works.
| Project category | Project name | Project content |
|---|---|---|
| Main project | Production workshop | The first-phase animal feed processing plant project production workshop is about 480 m², with a total of one floor; the second-phase animal feed processing plant project production workshop is about 600 m², with a total of one floor |
| Raw material warehouse | The animal feed processing plant area of the raw material warehouse of the first phase and the second phase is 2346㎡ and 1350㎡ respectively | |
| Finished product warehouse | The animal feed processing plant area of the finished product warehouse in the first phase and the second phase is 1104㎡ and 2655㎡ respectively. | |
| Silos | Construction of 12 silos with a capacity of 200T/unit in the first phase of the animal feed processing plant project; 12 silos with a capacity of 200T/unit and 2 silos with a capacity of 1000T/unit in the second phase of the animal feed processing plant project. | |
| Auxiliary project | Office | The first-stage animal feed processing plant project has 3 floors, about 720m²; the second-stage animal feed processing plant project has 5 floors, about 456m²; construction will be carried out in phases |
| Living | A 3-story comprehensive building covering an area of 144m² | |
| Utilities | Water supply system | Municipal water supply, with an annual water consumption of 4320m3/a |
| Drainage system | The clean sewage diversion system is adopted, and the rainwater is directly discharged into the rainwater pipe network of the park through the rain gutter. The canteen wastewater is treated in the oil and slag tank (3m3), and then enters the tertiary septic tank (10m3) with domestic sewage for pretreatment, and is discharged into the Maonan District Water Purification Plant through the main sewage outlet of the animal feed processing plant. | |
| Power supply system | Municipal power supply, electricity consumption is about 50,000 kWh/year | |
| Environmental protection project | Wastewater treatment | The domestic sewage is pretreated by the oil and slag tank and the tertiary septic tank and then discharged into the local water purification plant through the main sewage outlet of the plant. |
| Exhaust gas treatment | The pulverized dust exhaust gas is discharged from the exhaust cylinder at high altitude after being processed by the pulse bag filter. Design air volume 30000m3/h. | |
| The dust and waste gas from other production sections are treated by the pulse bag filter and discharged in a small amount in the animal feed processing plant workshop. | ||
| The fume exhaust gas from the canteen and kitchen is treated by the fume purifier and discharged from a special flue (5m) at high altitude, and the treatment efficiency is ≥60% | ||
| Noise processing | Measures such as noise reduction, vibration reduction, and car interval sound | |
| Solid waste treatment | Clean up, magnetic separation of impurities, domestic garbage (handed over to the sanitation department for unified disposal); dust collection system to collect dust (all reused in the production line); waste raw material packaging waste (handed over to the original supplier for recycling) |
The main animal feed processing equipment requirements to set up animal feed processing plant 125tph project is shown in the following table:
| Name | Model/Specifications | Number of devices |
|---|---|---|
| Raw material receiving and cleaning section | ||
| Pulse dust collector | LNGM54 | 6 |
| Scraper conveyor | TGSS32 | 24 |
| Bucket elevator | TDTGK60/28 | 8 |
| Silver silos | SL112 | 3 |
| Bulk material silos | SL1208 | 24 |
| Pulse dust collector | LNGM28 | 12 |
| Scraper conveyor | TGSS25 | 22 |
| Bucket elevator | TDTGK40/23 | 30 |
| Crushing section | ||
| Double U micro grinder | SFFSP65*80W | 12 |
| Superfine grinder | LWFL150 | 3 |
| Ingredients, weighing, mixing section | ||
| Pulse dust collector | LNGM56 | 12 |
| Screw conveyor | TLSSF25 | 10 |
| Bucket elevator | TDTGK40/23 | 22 |
| Batching screw conveyor | TWLL40/32/25/20 | 92 |
| Ingredients | 2000KG | 14 |
| Double shaft paddle mixer | SLHSJ4 | 10 |
| Granulation section | ||
| Animal feed pellet machine | SZLH858 | 3 |
| Cooling section | ||
| Counter flow cooler | SKLN24*24 | 6 |
| Expanded chemical section | ||
| Fish feed extruder machine | KDTE150*2 | 5 |
| Drying section | ||
| Drying box | KDHD2828 | 2 |
| Packaging section | ||
| Electronic packaging scale | DCS-50(CS/N6) | 8 |
| Auxiliary section | ||
| Palletizing robot | LP210 | 4 |
The domestic water consumption of the 125 tons per hour large compound animal feed processing plant project is 4320m3/a, and there is no production water. The water supply for the 125 tons per hour large animal feed processing plant project is all tap water, which is uniformly supplied by the municipality.
This 125 tons per hour large compound animal feed processing plant project adopts the clean sewage diversion system, and the rainwater is directly discharged into the rainwater pipe network of the park through the rain gutter.
No production wastewater is produced and discharged in this compound animal feed processing plant project; the wastewater is mainly domestic sewage, and the domestic sewage discharge volume is 3888m3/a.
After pretreatment in the oil and slag tank and the tertiary septic tank, it is discharged into Maonan District through the main sewage outlet of the 125 tons per hour large animal feed processing plant.
The large animal feed processing plant project is expected to consume 50,000 kilowatt-hours of electricity per year for municipal power supply.
The animal feed processing plant project does not have boilers and backup generators. In the pelletizing, puffing and drying section of feed production, steam needs to be used to heat the materials. The annual steam requirement is 4800t, which is supplied by the steam pipeline of Maonan Industrial Transfer Industrial Park.
The main buildings of the 125 tons per hour customized compound animal feed processing plant project include office buildings, raw material workshops, main workshops, finished products workshops, warehouses, auxiliary rooms, etc. The annual wind direction of the animal feed processing plant project area is mainly from southeast wind.
The first phase of the 125 tons per hour customized compound animal feed processing plant project is located in the northeast of the 125 tons per hour customized compound animal feed processing factory area, mainly with production workshops.
Raw material warehouse, finished product warehouse, silo group and other production facilities; the second phase of the project is located in the northwest of the compound animal feed processing factory area, mainly including production workshops, raw material warehouse, finished product warehouse, silo group and other animal feeds processing facilities.
Office area and living area are located on the south side of the compound animal feed processing factory area And the southeast direction (located in the prevailing wind direction), so the general layout of the compound animal feed processing plant is simple and reasonable.
The the large compound animal feed processing plant project mainly processes and produces feed, mainly pig compound feed, chicken compound feed, duck compound feed, aquatic extruded fish compound feed, and layer compound feed.
Bulk raw materials are transported into the compound animal feed processing factory by vehicles, and the raw materials are automatically discharged at the raw material discharge port. A pulse dust collector is used to collect and recycle the raw material dust generated by the discharge and reuse as raw materials.
The raw materials enter the powder cleaning sieve through the scraper conveyor and bucket elevator to remove large impurities, then enter the permanent magnet cylinder to remove iron impurities, and then directly enter the batching bin.
Materials to be crushed (corn, soybean meal, rapeseed meal) are fed from the top inlet through the feeder matched with animal feed grinding machine, and enter the crushing chamber from the left or right through the feed guide plate, and the hammer rotates at a high speed.
Under the action of sheet blow and the friction of the sieve plate, the material is gradually crushed and discharged from the base outlet through the sieve hole under the action of centrifugal force and air flow.
The crushed raw materials, powders, and auxiliary materials are in accordance with the preset feed formula requirements, using a specific batching metering system, and various materials are fed into the batching weighing hopper through the batching screw conveyor in proportion.
And different kinds of feed materials make ingredients and weigh to ensure that the material weight tolerance is within the range allowed by the compound animal feed processing plant.
The materials enter the mixing system after automatic batching, and the various materials are fully mixed, and the mixing uniformity exceeds 93%. This section is a key section to ensure feed quality. This section uses a double-shaft paddle high-efficiency animal feed mixer, and multiple liquid addition devices can be set up according to the needs of the formula.
During the mixing process, the flow rate of liquid addition and the optimal time of addition are controlled by a microcomputer to ensure that the liquid raw materials and the solid phase raw materials are fully mixed and evenly mixed.
In order to reduce the cross-contamination of feed materials and improve the labor environment, the hand-feeding device is equipped with a pulse bag filter to return the dust of the added raw materials to the original process line. The mixed ultra-fine powder feed enters the subsequent expansion and granulation process.
Pellet feed has more advantages. Through the combined effect of steam heat, mechanical friction energy and pressure, it can achieve many functions such as sterilization and improving feed digestibility.
This large scale 125 tons per hour automatic compound animal feed processing plant project adopts the repetitive pelleting process, which means that the hot feed that has been pelletized is immediately re-pelleted to the hot and soft pellets through the second laminating film, which improves the nutritional value of the feed and improves the pelleting effect.
The mixed material enters the animal feed pelleting machine to mature and granulate to produce granular compound feed with nutrient composition and mixing uniformity in compliance with the qualified product standard.
The cooled pellets enter the finished product warehouse, and are packaged and stored in an automatic metering method.
The pellets are cooled and then crushed, and then mixed after being measured according to the requirements of the formula.
The crushed and mixed powder is puffed by a feed puffing machine. The puffing principle is to convert mechanical energy into heat energy. The heat generated when the machine rotates is used to squeeze and cook the food. After puffing by animal fish feed extruder machine, the volume of the raw material becomes larger.
The extruded feed made by fish feed extrusion machine is further dried in a drying box.
The purpose of spraying grease on the surface of the pelleted feed after extruded into pellets is to add an appropriate amount of vegetable oil to the feed to increase the energy level of the feed and improve the appearance quality of the pellet feed.
Using a countercurrent cooler, so that the product can be cooled and dried to reach a safe use level.
The cooled pellets enter the finished product warehouse, and are packaged and stored in an automatic metering method.
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