How to Make Tofu Cat Litter Pellets? Project Report For Starting Cat Litter Factory

How to process tofu cat litter? Let's first look at the standard tofu cat litter production process:

1. Raw material preparation:
   Prepare raw materials such as corn starch, tofu dregs, guar gum, etc. The materials that need to be crushed need to be processed by a crusher for subsequent processing.
   Different tofu cat litter manufacturers have different raw materials and formulas. Some customers also add bentonite, grass powder, bamboo powder, paper scraps and other raw materials to tofu cat litter. And now there are more and more tofu cat litter products with special formulas.
2. Mixing:
   Mix different kinds of raw materials in proportion and mix them thoroughly through a cat litter mixer.
3. Pelleting:
   Send the mixed materials into the molding machine, and after pressing and molding, they become granular or agglomerated cat litter products. Generally speaking, the processing of tofu cat litter requires a cat litter pellet machine with a conditioner.
   If you are processing waste paper cat litter and wood cat litter, you need to choose a cat litter granulator without a conditioner. This is determined by the raw materials and process of the cat litter.
4. Drying and cooling:
   Send the formed cat litter particles or agglomerates into the drying equipment, and after high-temperature drying treatment, reduce its water content and improve its quality.
   The temperature of the dried cat litter is high and needs to be cooled. When the particles are cooled to room temperature, they enter the screening section. The cooling section can determine the hardness of the pellets and make them not easy to break.
5. Screening and packaging:
   The dried cat litter pellets are sent to the screening equipment for screening to remove impurities, and then packaged into bags or other packaging forms for sale.

The above is the common process flow of tofu cat litter processing equipment. Different manufacturers may be different, but the general process is similar. Next, we will further understand "how to process tofu cat litter" based on the process of a 1-ton-per-hour Malaysia tofu cat litter production line we have made.

This is a typical tofu cat litter processing process. The raw materials of this customer are all powdered. Therefore, there is no need to crush them. All the raw materials are put into the mixer according to the ratio. The mixed powder is transported to the cat litter pellet machine.

After granulation, the cat litter pellets enter the belt dryer and then the cooler. The screening machine of this project is set below the cooler. After the cooled cat litter pellets are screened by the vibrating screen, the qualified particles enter the packaging section, and the unqualified particles will be re-granulated.

It should be emphasized that the process flow of the cat litter plant project undertaken by RICHI MACHINERY is all customized because the raw materials, formulas, plant structure and area, special needs and investment budgets of customers are different.

If you want to carry out tofu cat litter processing, bentonite cat litter processing, waste paper cat litter processing, wood pellet cat litter processing, zeolite cat litter processing, diatomaceous earth cat litter processing, crystal cat litter processing, attapulgite cat litter processing or other types of cat litter product processing, feel free to contact us to customize the cat litter processing process flow, get a full set of equipment configuration and quotation, plant layout and construction plan!

In order to let you better understand how to process tofu cat litter and how to build a tofu cat litter plant, below, we will list two of our projects for you, one is the 10t/h Kazakhstan tofu cat litter production line project, and the other is the Russian 16-17 tons tofu cat litter processing project. I hope you can learn more about tofu cat litter processing business from these two projects.

[CASE 1 ]10T/H tofu cat litter factory in Kazakhstan

This is a tofu cat litter factory in Kazakhstan project. The client is a pet food company. Based on the good development prospects of the pet products industry, the client decided to invest 430,000 US dollars to build a cat litter production line project with an annual output of 50,000 tons. The project produces 10 tons of tofu cat litter per hour.

Construction content and scale

The cat litter factory in Kazakhstan project produces 50,000 tons of cat litter per year. The project covers an area of 2,000 square meters (3 acres) and a total construction area of 2,000 square meters. The main construction area includes 2,000 square meters of factory buildings, 1,000 square meters of raw material and finished product warehouses, and 200 square meters of office areas.

This project will build 2 production lines in two phases. After the project is completed, it will produce 50,000 tons of cat litter per year. The project has a labor quota of 20 people, 300 working days per year, and adopts a two-shift 16-hour work system. The composition of the project is shown in the following table:

Raw and auxiliary materials

The main raw and auxiliary materials of this cat litter factory in Kazakhstan project are wheat flour, corn flour, tofu residue, etc. The project area has a well-developed transportation network, and raw and auxiliary materials can be purchased locally and in surrounding cities.

The market supply is sufficient to meet the production needs of the project. The consumption of raw and auxiliary materials is shown in the table below.

Production equipment

The main production equipment of the two phases of this cat litter factory in Kazakhstan project is the same, see the table below for details.

Public works

Water supply

The water used in the cat litter factory in Kazakhstan project is provided by the local water supply system, and the water quality and quantity can meet the needs of the project. The project needs water in the production process, and the water consumption is 1.5m3/d, which is all used in the product, and no production wastewater is generated; no greening water is used.

The project has a labor quota of 20, and the living water consumption is calculated as 40L/person·d, and the water consumption is 0.8m3/d. Therefore, the fresh water consumption of the project is 2.3m3/d.

Power supply

The electricity used in this project is provided by the local power supply system, and the voltage and power can meet the needs of the project.

Heating

The heat used for production in this cat litter factory project is provided by an electric heating furnace, and air conditioning is used for office and living heat in winter. No boiler is installed.

Kazakhstan Cat litter pellet production Process flow design

In this cat litter factory in Kazakhstan project, how to process tofu cat litter? According to the customer's raw materials and needs, RICHI engineers designed the cat litter processing process for the customer as follows:

1. Batching
   The crushed raw materials are batched according to a certain proportion.
2. Lifting
   The raw materials that are proportioned are transported by a hoist.
3. Mixing
   Pour the raw materials transported by the elevator into the mixer for mixing.
4. Lifting
   Transport the mixed raw materials with the elevator.
5. Granulation
   Pour the mixed cat litter raw materials transported by the elevator into the cat litter pellet machine for granulation.
6. Scraper conveying
   Convey the prepared pellets to the next process with a scraper conveyor.
7. Flap cooling
   Cool the delivered tofu cat litter pellets with a flap cooler.
8. Scraper conveying
   Convey the cooled tofu cat litter pellets to the next process with a scraper conveyor.
9. Screening
   Screen the delivered tofu cat litter pellets with a flat rotary screen to select particles of different sizes.
10. Drying
    Pour the screened tofu cat litter pellets into a drying oven for drying
11. Flap cooling
    Cool the dried tofu cat litter pellets with a flap cooler.
12. Scraper conveying
    Convey the cooled tofu cat litter pellets to the next process with a scraper conveyor.
13. Screening
    The delivered tofu cat litter pellets are screened with a flat rotary screen to obtain finished products of different pellet sizes.
14. Finished product packaging
    The finished cat litter pellets are packaged with a packaging scale, inspected and boxed after packaging, and sent to the finished product warehouse for sale.

[CASE 2 ]16-17T/H tofu cat litter factory in Russia

Here is a project report for a large 16-17t/h cat litter factory we have done in Russia. In order to meet market demand, the client invested 650,000 USD to build a new tofu cat litter pellet plant with an annual output of 80,000 tons, using soybean fiber, corn flour, walnut wood, and water as raw materials, through ingredients, mixing, granulating, and drying, screening, packaging and other processes. After the cat litter factory completion, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter.

(By bidding, RICHI undertakes the construction of the cat litter pellet production line project with an annual output of 40,000 tons, plant cat litter production line provided by a other cat litter making machine manufacturer. )

1.Construction Content Of 16-17T/H Cat Litter Factory

3. Raw and auxiliary materials

4. Main Cat Litter Machines

5. russia cat litter factory Process flow design

The 16-17tph Russia automatic tofu cat litter pellet production line project uses soybean fiber, walnut wood, corn flour, water, etc. as the main raw materials to produce cat litter through batching, mixing, granulating, drying, screening, and packaging. After the whole cat litter manufacturing palnt project is completed, it will produce 40,000 tons of tofu cat litter and 40,000 tons of plant cat litter.

The production process of tofu cat litter is the same as that of plant cat litter, only the ratio of raw materials is different. This cat litter factory project has a total of 4 kitty litter pellet production lines with the same production process and capacity.

1. Material storage
   The raw materials of the cat litter factory project are soybean fiber, corn starch, and walnut wood in bags, all of which are purchased. The raw material truck is a closed transportation vehicle, which will be stored directly after entering the litter pellet factory.
2. Batching and mixing system
   The raw materials are transported to the workshop by the human material trolley, and they are manually put into the feed opening of the elevator in the batching room. The weight of the materials is automatically measured, and the materials are conveyed to the mixer by the enclosed screw elevator. Water is added in proportion, and the materials are fully mixed and the mixing is confidential. 
3. Granulation system
   The uniformly mixed wet material is transported to the cat litter sand pellet machine by the closed elevator. The steam enters the cat litter making machine through the pipeline and directly contacts the material for granulation. The granulation is confidential and the steam does not overflow. The wet material is squeezed in the cat litter pellet machine.
4. Drying system
   The finished product of granulation is conveyed to the drying bin by the airtight conveyor belt, and dried by steam heating. The drying bin is airtight. There is an induced draft fan in the drying bin.
5. Screening section
   After the material is dried, it becomes a large pellet product. The dried product is transported to a vibrating screen by a conveyor belt for screening. According to product requirements, product pellets with a particle size of <5mm are unqualified products and are screened through the screening process. In addition, unqualified products are collected and reused for production. The materials move with the vibration of the vibrating screen into the cat litter packing machine for packaging process.
6. Packaging system
   The materials are sent into the cat litter packaging machine in equal amounts along with the vibration, and the packaging machine automatically bagging and sealing. After the bagging is completed, the products are waiting for sale.

Featured cat litter factory Cases

Below are some of the featured cat litter factory projects we have done. You can also go directly to our case center to view more cat litter project information!

1-2T/H Tofu Cat Litter Production Line in Iran

500KG/H Cat Litter Production Line in Bangladesh

3 T/H Tofu Cat Litter Factory in Vietnam

1-2 T/H Tofu Cat Litter Production Line in Germany

1-2T/H Cat Litter Production Line In Indonesia

3-4 T/H Tofu Cat Litter Making Machine in New Zealand

Cat litter is a must for indoor cats, but outdoor-venturing cats will also appreciate a readily available tray filled with clean litter. The best cat litter and litter trays give your kitty a hygienic, private and convenient toilet in the comfort of their own home, whatever the weather. Cat litter comes in a huge variety of types, some of which will suit your cat and some of which won't. What all cats do have in common is fastidious cleanliness, so they'll always appreciate a carefully-cleaned, freshly-filled tray. Without it, accidents can occur, especially if your cat is very young or old, or hasn't been well.

According to different formulas and materials, tofu cat litter has been researched and developed by engineers and technicians. The cost of cat litter is also based on different formulas to make different levels of cat litter, and the price is also quite different. Depending on the recipe of cat litter, the processing cost of cat litter is also different. The quality and formula of cat litter are the main constraints to the cost of cat litter.

With the improvement of people's quality of life and the development of an aging society, cats have become our favorite members. The reason is very simple. Cats are small, clean, cute, docile, and easy to take care of. In the future, cats in the pet market will be It is an exponential growth, and now, in the pet market of 100 billion level, cat litter, as a pet product, has been walking on the edge of the industry for a long time.

From 15 years to 20 years, cat litter can be said to be explosive growth, but There are still various problems in this industry, such as quality standards, technical formulas, production equipment, etc., all of which are developing backwards...

Richi Machinery provides a full set of cat litter factory equipment for production, installation, commissioning, and free trial machines, design the tofu cat litter production line for free. Our tofu cat litter factory and cat litter production line can process cat litter pellets of 1.2-6mm, and the pellet length can be adjusted according to needs.