RICHI Takes You To Understand The Advantages Of Intelligent Feed Mills

Nowadays, with the rapid development and application of sensor technology, Internet of Things technology, big data and other technologies, intelligent and information-based production models with fewer people and higher efficiency are within reach. So what can these changes do for feed mills?

The safety of feed mills includes many aspects: the safety of feed raw materials and finished products, the safety of host equipment, and the safety of the production workshop environment.

• The factory area is equipped with a professional disinfection center (including disinfection of vehicles and drivers), which can effectively prevent cross-contamination caused by vehicle drivers carrying bacteria and viruses, cut off the spread of African swine fever, and effectively reduce the risk of the spread of the new coronavirus;
• Staff have a special channel to enter the factory for strict personnel disinfection and ultraviolet light irradiation.
• The layout of the workshop introduces the concept of clean area and non-clean area to control the flow of air and people, reduce contact between people, and reduce the pollution of air to products.

Better auxiliary devices can fully ensure the safety of equipment, not allow upstream impurities that damage equipment (such as stones, iron filings, etc.) to enter downstream equipment, increase the use time of accessories, and avoid production safety accidents. Install more sensors on the equipment to monitor the equipment status in time, alarm and shut down when the equipment exceeds the tolerance, and remind relevant personnel to deal with it in time, which ensures the normal operation of the equipment and the normal production of the entire animal feed production line.

In the feed processing system, there have been many explosion accidents caused by feed dust around the world, endangering the safety of people and property. At the same time, many countries have also issued corresponding dust explosion-proof standards.

Dust removal equipment alone may not be able to meet the dust explosion-proof requirements in the workshop. Adding dust detection devices, monitoring dust concentration at key locations, automatically benchmarking national standards, alarming when the equipment exceeds the tolerance, and taking measures to reduce dust concentration are effective ways to avoid accidents.

RICHI has always adhered to the principle of high quality in recent years, knowing that improving product quality can bring greater benefits to the company, establish a better corporate image, reduce the waste of raw materials, and improve market competitiveness. There are also many ways to improve product quality, among which better key equipment and its auxiliary devices are important ways to achieve quality improvement.

Let's learn about the advantages of the main animal feed mill machine produced by RICHI:

1. The advanced impeller feeder and screen breaking detection device in the crushing section ensure the crushing quality; the automatic control of crushing fineness ensures nutritional balance; the alarm of bearing temperature and crusher vibration exceeds the tolerance, and timely notifies the relevant personnel to deal with it, avoiding the loss of raw materials and product quality problems caused by equipment failure.
2. The mixing section improves the batching system, and the automatic calibration scale avoids the manual handling of weights, improves the calibration accuracy, and can also improve the safety and hygiene of feed; the advanced batching algorithm automatically calculates the drop, and adopts variable frequency feeding, timely adjustment to ensure accuracy; manual small feeding can be replaced by micro-weighing/nano-weighing system, directly entering the mixer, avoiding the waste of high-cost raw materials.
3. The granulation/expansion section adopts a new conditioner, which greatly reduces the discharge of head material, enters the production process faster, and also makes the feed safer and reduces the labor intensity; the automatic adjustment of the roller of the feed pellet machine and the non-stop mold change of the extruder can increase the work efficiency by about 85%, and also reduce the requirements for operators.
4. As a key equipment in the production process of aquatic feed, pet food, etc., the parameters of the dryer are complex. If the automatic and intelligent operation of the belt dryer can be guaranteed, the drying can be uniform, the finished product can be uniform and beautiful, and the moisture content can be stable, thereby improving the benefits of the enterprise.
5. Energy saving and reducing energy consumption are the basis for enterprises to obtain good economic benefits. RICHI equipment can monitor the "health status" of the equipment in real time, so that the equipment can always operate in a high-efficiency state; timely remind the best time to replace key accessories; recycle the waste heat generated in the production process and use it.
   These are the key "magic weapons" of RICHI to reduce energy consumption in the production process. At the same time, it will also seek a more energy-saving implementation method that is different from the traditional one in auxiliary devices, so that energy-saving and efficiency-enhancing work can be carried out in more places.
6. In view of the current situation, reducing the total labor of factory workers and reducing labor have become one of the key needs for the intelligent upgrade of feed factories. The most labor-intensive links are the logistics and finished product packaging links within the factory.
   The intelligent one-card system starts from every link of the in-plant logistics to minimize the labor required. As a non-fixed employee of the feed factory, the driver's contact with him will increase many risks. The system realizes that most of the scenarios only require the driver to operate, and the work of raw material storage and finished product shipment can be successfully completed, avoiding direct contact between internal and external personnel, and greatly reducing labor.
   The fully automatic packaging line includes automatic loading of bulk finished products and automatic bagging-sewing-palletizing-loading of bagged finished products, which can save at least 3-5 labors, solving the problem of difficulty in recruiting workers due to the large amount of labor and labor in the packaging-loading process.
7. At other nodes in the factory, advanced auxiliary devices and more reasonable misplacement and foolproofing designs are used to reduce labor, or to minimize the requirements for the operator's ability and reduce the length of corporate training. Online training can be used to reduce the risks brought by personnel gathering training, save personnel costs, and create more benefits.

The intelligent system platform with ERP system and control system integration as the core realizes the management and scheduling of the entire production process; the visualization of production data, equipment status, and energy consumption makes management more convenient; the reasonable in-plant network solution provides the greatest convenience for integration; the data system built by RICHI and you will not miss any flaws and highlights.

The future has come, and it is coming. RICHI Machinery is willing to provide you with the most advanced feed processing feed and a full set of feed factory construction solutions, using intelligent means to create the greatest profit space for you!