This is a bio organic fertilizer production line in Brazil project. The project mainly uses pig manure and straw as raw materials, and mainly processes powdered organic fertilizer.
This is a bio organic fertilizer production line in Brazil project. The project mainly uses pig manure and straw as raw materials, and mainly processes powdered organic fertilizer.
The client of this project is a Brazilian breeding enterprise. In order to improve the comprehensive management facilities of livestock manure in the breeding farm and improve the comprehensive utilization rate of manure, we took this opportunity to implement the "Annual Processing of 100,000 Tons of Organic Fertilizer Construction Project" after sufficient market, resource and policy research.
The implementation of the project has achieved a virtuous cycle of comprehensive effects such as manure-biogas-fertilizer, and has good economic and social benefits.
The labor quota of this bio organic fertilizer production line in Brazil project is 40 people, including 4 managers, 4 technicians, 2 security personnel, and the rest are production workers. The annual working days of this project are 300 days, and the work is implemented in two shifts, each shift works 10 hours, and the factory is on duty all day.
Name:
Bio organic fertilizer plant
Country:
Brazil
Date:
July 17th, 2023
Capacity:
15-18T/H
Product Type:
Powder fertilizer
The install period:
150 Days
Raw materials:
Pig manure
Guiding Price:
$430,000
The total construction area of this bio organic fertilizer production line in Brazil project is 16,500 square meters, including 6,000 square meters of raw material processing workshop, 1,600 square meters of fermentation tank, 3,000 square meters of raw material warehouse, 5,000 square meters of finished product warehouse, 500 square meters of office and supporting rooms, purchase of forklift feeder, vertical crusher, etc., construction of water supply and drainage, fire protection, power supply and distribution, greening and other facilities. The specific composition is shown in the table below.
| Engineering category | Single Engineering name | Project content and project scale |
| Main Engineering | Raw material processing workshop | Building area 6000m2, steel structure, 1 floor, 1 production line for annual processing of 100,000 tons of organic fertilizer raw materials, equipped with crushers, mixers and other equipment. |
| Fermentation tank | Enclosed 2m high brick-concrete structure, 500mm wall, 6m high shed, building area 1600m2, shed is polyethylene plastic film, 4 fermentation tanks are built, each with a specification of 3.8m×42m×2.5m, and anti-seepage measures are built in the fermentation tank. The fermentation cycle of each fermentation tank is 20 days, and the annual working days are 300 days, which meets the project capacity requirements. | |
| Auxiliary Engineering | Office | 2F, with a construction area of 200m2, is located in the northwest corner of the factory and mainly provides office space for company employees. |
| Machinery workshop | Newly built machinery workshop 100 m2 | |
| Substation | Newly built substation 80 m2 | |
| Parts warehouse | Newly built parts warehouse 80 m2 | |
| Public Engineering | Water supply | 1500 m3/d, provided by the municipal pipeline network |
| Power supply | 673,900 kw·h/year, provided by the local substation | |
| Drainage | The rainwater and sewage diversion system is adopted, and rainwater directly enters the nearby drainage ditch; domestic wastewater is discharged through the grease trap (5m3) + septic tank (5m3) ) after treatment, it is regularly cleaned and used as fertilizer for surrounding farmland. | |
| Fire Protection | Fire hydrants, portable fire extinguishers, etc. | |
| Storage and Transportation Engineering | Raw Material Warehouse | 1F, building area 3000m2, 1-story steel structure, stacking broken straw and pig manure. |
| Bacteria Room | 1F, building area 50m2, located in the northwest corner of the factory, used to store purchased multifunctional bacteria. | |
| Finished Product Warehouse | 1F, building area 5000m2, steel structure, 1-story, used for storage of finished organic fertilizer. | |
| Outside factory transportation | 1F, mainly relying on social transportation forces, and in-factory transportation mainly relies on forklifts. |
After the bio organic fertilizer production line in Brazil project is completed, 100,000 tons of organic fertilizer will be processed annually. See the table below for specific product plans.
| No. | Product Name | Output | Remarks |
| 1 | Biological Organic Fertilizer | 100000t/a | Bagged |
The standards for the bio-organic fertilizer processed in this bio organic fertilizer production line in Brazil project are shown in the table below.
| Item | Technical indicators |
| Effective viable bacteria count (cfu), billion/g | ≥0.20 |
| Organic matter (on dry basis), % | ≥40.0 |
| Water, % | ≤30.0 |
| pH value | 5.5~8.5 |
| Fecal coliform count, pieces/g | ≤100 |
| Ascaris egg mortality, % | ≥95 |
| Validity period, months | ≥6 |
The product processed by this bio organic fertilizer production line in Brazil project, biological organic fertilizer, is a product with high scientific and technological content and mature process technology. It has significant advantages such as increasing the yield of agricultural products and improving the quality of agricultural products.
It can not only increase grain production, but also greatly reduce the adverse effects of current fertilizer application on the environment. The product sales process will not affect the environment. The finished product will not affect the environment during use. The product life is long, and the technical life is in an optimized state.
The main raw materials of this bio organic fertilizer production line in Brazil project are livestock and poultry manure and waste straw. The overall toxicity of the raw materials used is general. Using agricultural waste as raw materials meets the requirements of the policy of encouraging resource recycling.
The raw and auxiliary materials, resources and energy consumption of this project are shown in the table below.
| No. | Name | Specification Component | Annual Consumption |
| 1 | Pig Manure | Pig Manure from Pig Farm (Moisture Content 60-65%) | 76746t/a |
| 2 | Crushed Corn and Wheat Straw | Main components are lignin, cellulose and hemicellulose, with an organic matter content of 35% and a potassium content of 20%. 5.5% | 23023t/a |
| 3 | Multifunctional bacteria | Multifunctional fermentation bacteria | 230t/a |
| 3 | Water | / | 1500 tons/year |
| 4 | Electricity | / | 673,900 kwh/year |
This bio organic fertilizer production line in Brazil project mainly uses dehydrated pig manure, multifunctional bacteria and crushed straw as the main raw and auxiliary materials, and obtains the product through mixing, crushing, fermentation, re-mixing, crushing and weighing and packaging. There is no screening, granulation and drying process in the whole process.
This project uses pig manure (dehydrated before transportation to the factory, with a moisture content of 60%, and the transportation process is fully closed) and straw as raw and auxiliary materials. The commercial organic fertilizer production process of this project mainly includes feeding, mixing, crushing, fermentation, picking, weighing and packaging.
According to the information provided by the enterprise, the raw materials used in the project production are crushed straw, dehydrated pig manure and multifunctional bacteria.
The transportation process of pig manure to the factory is fully closed, so the amount of odor during the transportation process is relatively small. The raw and auxiliary materials are transported to the raw and auxiliary material warehouse, which is fully closed.
Use a forklift to throw the crushed straw, dehydrated pig manure and multifunctional bacteria stored in the raw material warehouse into the mixer (the ratio of loading: 1000kg dehydrated pig manure: 300kg crushed straw: 3kg multifunctional bacteria) and mix them evenly.
Use a crusher to crush the mixed raw materials and crush the large particles so that all the raw materials reach the specified mesh size for subsequent fermentation. The moisture content of the raw materials is about 60%, which is relatively high.
The crushed mixed raw materials enter the fermentation tank (a total of 4) through a conveyor belt. The length, width and height of the fermentation tank are 42m, 3.8m and 2.5m respectively).
The fermentation process of this bio organic fertilizer production line in Brazil project adopts aerobic fermentation. Aerobic fermentation is a process in which aerobic bacteria absorb, oxidize and decompose waste under good ventilation conditions (there is an oxygen supply hole at the lower end of the project fermentation tank) and sufficient oxygen.
Aerobic microorganisms oxidize part of the absorbed organic matter into simple inorganic matter through their own life activities, while releasing energy required for microbial growth activities, while the other part of the organic matter is synthesized into new cytoplasm, so that the microorganisms continue to grow and reproduce, and produce more organisms.
Usually, the temperature of aerobic composting is higher, generally 50-60℃ is better, so aerobic composting is also called high-temperature composting. High-temperature composting can kill pathogens to the maximum extent.
At the same time, it has a fast degradation rate of organic matter, a short number of days required for composting, and a small amount of odor, making it the first choice for composting. The fermentation time is about 20 days, and natural fermentation does not require heating.
The fermentation process can be divided into three stages: the front stage of fermentation, the middle stage of fermentation, and the end stage of fermentation.
After fermentation is completed, it is sent to the powder processing room by a belt conveyor for processing, which mainly includes mixing, sorting, crushing and re-mixing to obtain biological organic fertilizer, which is then packaged and stored.
The organic fertilizer after re-mixing is transported into the finished product warehouse by a bucket elevator. The screening organic fertilizer is quantitatively weighed and packaged (10kg/bag) through an automatic packaging scale.
The automatic packaging scale is controlled by a microcomputer and can achieve multi-range measurement. It has high weighing accuracy, automatic bag clamping, bag sewing, automatic tare weight and detection functions, and its advantages are unmatched by manual packaging.
If you are interested in this bio organic fertilizer production line in Brazil project and want to build your own bio-organic fertilizer production project, feel free to contact RICHI MACHINERY to get free organic fertilizer production line construction plan, equipment quotation, process design and layout.
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