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2T/H Bio Organic Fertilizer Production Line in Pakistan

The bio organic fertilizer production line in Pakistan project uses fermented and matured leaves, branches, and tobacco straw as raw materials, and adds natural humic acid, biological strains, sugar residues and auxiliary materials to produce organic fertilizers with an annual output of 10,000 tons.

2T/H Bio Organic Fertilizer Production Line in Pakistan

OVERVIEW

This is a composite production line project. The customer purchased two production lines from RICHI, one for processing organic fertilizers and the other for processing biomass pellets.

The customer of this project is a biotechnology company from Pakistan, which uses 8000m2 of idle factory buildings as production sites, mainly including workshops, offices, raw material warehouses, warehouses, etc. After the project is completed, it can form an annual production scale of 10,000 tons of bio-organic fertilizers and 10,000 tons/year of biomass fuel.

The power supply of this bio organic fertilizer production line in Pakistan project is introduced from the local power grid, which can meet the power demand of the project for production and life.

The labor quota of this project is 20 people, with 300 working days throughout the year, two shifts, and 8 hours of work per shift. The factory area provides food and accommodation.

  • Name:

    fertilizer & biomass pellet combined project

  • Country:

    Pakistan

  • Date:

    2024.03.11

  • Capacity:

    2T/H

  • Pellet Size:

    2-10mm

  • The install period:

    45 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    280,000 USD

Main construction content and scale

The bio organic fertilizer production line in Pakistan project uses 8000m2 of idle factory buildings as production sites, mainly including workshops, offices, raw material warehouses, warehouses, etc.

After the completion of the project, it will form an annual production scale of 10,000 tons of bio-organic fertilizer and 10,000 tons of biomass fuel. The project composition list is shown in the table below.

Engineering Category Engineering Content Remarks
Main Engineering One ​​biomass fuel production plant, with a construction area of ​​3700 m2
One ​​organic fertilizer production plant, with a construction area of ​​4000 m2
Supporting Engineering Office and Living Room: 300 m2 Located in the west of the organic fertilizer production plant
Public Engineering Water Supply Local Water Supply Network  
Drainage Rainwater and sewage are separated, and a septic tank is set up in the factory area. The domestic sewage is reused for surrounding agricultural irrigation after being treated in the septic tank.
Power supply Supplied by the local power grid
Waste gas Dust from the biomass fuel production process: bag-type dust collector;
Organic fertilizer: odor from the workshop is collected by the induced draft fan and then enters the water bath for deodorization treatment; particulate matter generated by mechanical crushing of straw, granulation, etc. is collected by induced draft fans + bag-type dust collectors + 15m high exhaust pipes and discharged.
Wastewater Grease trap, septic tank
Noise Vibration reduction, absorption, isolation, greening
Solid waste Garbage collection bin

Main raw and auxiliary materials

The main raw and auxiliary materials consumed in this bio organic fertilizer production line in Pakistan project are shown in the following table:

Number Raw material name Annual consumption
Biomass fuel Wood chips 5,400 tons
Bamboo chips 3,000 tons
Corn core/stalk, bran powder, etc. 3,000 tons
Organic fertilizer Fermented and matured leaves, branches, tobacco and straw 6,000 tons
Auxiliary materials 1,750 tons
Natural humic acid 750 tons
Biological bacteria 1.5 tons
Sugar residue 1,500 tons
Public Water 9.6 million m3
Electricity 100,000 kWh

List of main equipment for the project

The main organic fertilizer production equipment and biomass pellet processing equipment used in this project are shown in the table below:

Number Equipment name QTY)
Biomass fuel equipment
1 Straw chopper 1
2 Biomass pellet machine 2
3 Drum screen 1
4 Crusher 1
5 Conveyor belt 2
6 Forklift 1
7 Drying furnace (biomass) 1
Organic fertilizer equipment
1 Compost turner 1
2 Forklift 2
3 Crusher 1
4 Screening machine 1
5 Electric drying furnace 1
6 Fertilizer granulator machine 1
7 Sealing machine 1

Pakistan project process design

Organic fertilizer production line process:

Brief description of organic fertilizer production process:

Buy fermented leaves, branches, tobacco straw, auxiliary materials, humic acid, biological bacteria and sugar residues and transport them to the site, mix them in a compost turner, and send them to the crusher by a forklift to crush them according to the required particle size. Then they are screened by a screening machine.

The part below the screen is qualified and the part above the screen is unqualified. The unqualified products are returned to the previous process for reprocessing. Part of the qualified products are measured, packaged and sealed to become crude fertilizer products, and the other part is dried in an electric drying furnace.

After meeting the requirements, it is naturally cooled and then granulated by an organic fertilizer granulator. Finally, it is measured, packaged and sealed to become refined fertilizer products.

Biomass pellet fuel processing technology

The raw materials (dried or dried) of the project are stacked in the raw material warehouse for standby use. After the raw materials are cleaned, they are fed into a rolling drum screen to remove larger wood blocks and impurities.

After mixing and batching, they are sent to the organic fertilizer pellet machine through a conveyor belt for pressurization and densification. After simple packaging, they are put into storage for sale. Unqualified products can be reused as raw materials, reprocessed and recycled.

The formed biomass fuel is small in size, heavy in specific gravity, resistant to combustion, and easy to store and transport.

What is the prospect of building bio organic fertilizer production line in Pakistan?

The prospect of building a bio organic fertilizer production line in Pakistan is very broad. The following are several key factors to support this conclusion:

Large market demand:

Pakistan is a large agricultural country, and agriculture occupies an important position in the national economy. Pakistan has about 36.24 million hectares of arable land, 67.3% of the rural population, and about 46.3% of the total labor force.

With population growth and economic development, the demand for food continues to increase, and the demand for fertilizers in the market has also increased. This provides a broad space for the organic fertilizer market.

Policy support:

In order to encourage agricultural production, the Pakistani government has taken a series of measures. For example, the government provides fertilizer subsidies to farmers, and a subsidy of 1,000 rupees is available for every 50 kilograms of fertilizer purchased, which helps to increase farmers' enthusiasm for using fertilizers and promote the demand for organic fertilizers.

In addition, the government's attention and support for agriculture also provide favorable conditions for the development of the organic fertilizer market.

‌Technology and Equipment Development‌:

With the advancement of technology, the efficiency and quality of organic fertilizer production lines have been significantly improved. For example, the application of mobile and efficient solid-liquid separation technology makes organic fertilizer production more efficient and environmentally friendly.

These technological advances provide technical support for the construction of bio organic fertilizer production line in Pakistan‌.

‌Environmental Protection Requirements‌:

With the improvement of environmental awareness, Pakistan's environmental protection requirements are becoming increasingly stringent. This has prompted fertilizer manufacturers to continue to innovate and upgrade their technology to meet higher environmental standards.

Organic fertilizer, as an environmentally friendly fertilizer, is in line with this trend, and market demand will increase further‌.

If you want to build bio organic fertilizer production line in Pakistan, feel free to contact RICHI MACHINERY to get free customized solution design, equipment quotation, project video and other information!

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