This is a 7-8 ton per hour complete cow dung pellet production line in Russia project. The customer uses cow dung, chicken dung, pig dung and other livestock and poultry manure as raw materials. The project includes fermentation technology and is also equipped with a turner. The project labor quota is 18 people, working 280 days a year, three shifts, working 24 hours a day, and no production at night.
With the rapid development of large-scale breeding industry, on the one hand, it provides a large amount of meat food for the society, and on the other hand, the feces and waste generated in the production process have become a serious source of environmental pollution.
At present, most of the farms implement dry manure cleaning technology, and the treatment of manure and wastewater mostly adopts traditional methods such as biogas tanks, septic tanks, fermentation, and precipitation, which has a great impact on the atmosphere and water environment. The prevention and control of livestock and poultry manure pollution is a systematic project.
It is necessary to adhere to the scientific governance principle of prevention first and recycling, and transform agricultural production from conventional methods to green and organic methods to fundamentally solve the serious pollution problem of livestock and poultry manure.
In this context, the client of this project, a Russian breeding company, invested 520,000 US dollars to build a bio-organic fertilizer production line project with cattle and poultry manure in its own breeding farm and surrounding areas.
By using the production principle of microbial fermentation agents, it developed bio-organic fertilizer, digested harmful elements in livestock and poultry manure, eliminated local livestock and poultry pollution, and solved the serious pollution problem of most livestock and poultry manure locally.
Name:
Manure Fertilizer Pellet Plant
Country:
Russia
Date:
2024.03.19
Capacity:
7-8T/H
Pellet Size:
3-5mm
The install period:
60 Days
Control Mode:
Semi-automatic
Guiding Price:
520,000 USD
The construction content of this complete cow dung pellet production line in Russia project is shown in the table below.
| Number | Building name | Content | Remarks |
| Main engineering | Fermentation workshop 1 | 1F, construction area of 120m2 | Newly built, reinforced structure factory building |
| Fermentation workshop 2 | 1F, construction area of 412m2 | Newly built, reinforced structure factory building | |
| Powder stacking workshop | 1F, construction area of 210m2 | Newly built, reinforced structure factory building | |
| Granulation workshop | 1F, construction area of 180m2 | Newly built, reinforced structure factory building | |
| Finished product packaging warehouse | 1F, construction area of 180m2 | Newly built, reinforced structure factory building | |
| Storage and transportationengineering | Cow dung accumulation area | 1F, building area of 212m2 | Newly built, reinforced structure factory building |
| Chicken manure accumulation area | 1F, building area of 92m2 | Newly built, reinforced structure factory building | |
| Sludge accumulation area | 1F, building area of 60m2 | Newly built, reinforced structure factory building | |
| Semi-finished product spare warehouse | 1F, construction area of 450m2 | Newly built, reinforced steel structure factory | |
| Finished product standby warehouse | 1F, construction area of 120m2 | Newly built, reinforced steel structure factory | |
| Auxiliary engineering | Office and living area | 1F, construction area of 280m2, equipped with toilet, production office, guard room, business room, office, finance room, restaurant, kitchen | Newly built, brick-concrete structure |
| Public engineering | Water supply | Provided by the local water supply network | |
| Electricity | Provided by the local power supply network, 380/220V | ||
| Environmental engineering | Wastewater treatment facilities | Primary rainwater collection pool, septic tank, pig manure sewage pool | |
| Waste gas treatment facilities | Fermentation waste gas: gas collection hood + biological deodorization method (enzyme fermentation agent) + activated carbon adsorption device + 15m high exhaust chimney; crushing, screening waste gas and hot blast furnace waste gas: induced draft fan + cyclone dust collector + 15m high exhaust chimney. | ||
| Noise treatment facilities | Vibration-absorbing matrix, sound insulation, wall sound insulation | ||
| Solid waste treatment facilities | Trash cans, solid waste storage places | ||
The main products of this complete cow dung pellet production line in Russia project are shown in the table below.
| Product Name | Output | Remarks |
| Organic Fertilizer | 10,000 tons/a | Pellet, bagged (25kg/bag) |
| 40,000 tons/a | Powder. Bagged (25kg/bag) |
The product quality standards of this complete cow dung pellet production line in Russia project comply with industry standards, and relevant technical indicators are shown in the table below.
| Item | Indicator |
| Organic matter mass fraction (on a drying basis)% | ≥45 |
| Total nutrients (N+P2O5+K2O) mass fraction (on a drying basis)% | ≥5.0 |
| Water (H2O) mass fraction/% | ≤30 |
| Acidity (pH) | 5.5~8.5 |
| Total arsenic (As) (on a dry basis) mg/kg | ≤15 |
| Total mercury (Hg) (on a dry basis) mg/kg | ≤2 |
| Total lead (Pb) (on a dry basis) mg/kg | ≤50 |
| Total cadmium (Cd) (on a dry basis) mg/kg | ≤3 |
| Total chromium (Cr) (on a dry basis) mg/kg | ≤150 |
The consumption of main raw and auxiliary materials for this complete cow dung pellet production line in Russia project is detailed in the table below.
| Item | Name | Annual Consumption |
| 1 | Pig manure, cow manure, chicken manure and other poultry manure | 48000t/d |
| 2 | Rice husk, straw and other auxiliary materials | 2000t/a |
| 3 | Fermentation bacteria | 6.7t/a |
| 4 | Packaging bags | 1.5 million/a |
| 5 | Biomass pellets | 300t/a |
The main production equipment of this complete cow dung pellet production line in Russia project is shown in the table below.
| Number | Equipment name | QTY |
| 1 | Compost turner | 1 |
| 2 | Feeder | 1 |
| 3 | Crusher | 2 |
| 4 | Drum screen | 3 |
| 5 | Batcher | 1 |
| 6 | Mixer | 1 |
| 7 | Buffer silo | 1 |
| 8 | Packing scale | 2 |
| 9 | Organic fertilizer granulator | 2 |
| 10 | Hot air stove | 1 |
| 11 | Drying machine | 2 |
| 12 | Induced draft fan | 1 |
| 13 | Cyclone dust collector | 3 |
| 14 | High position palletizer | 1 |
| 15 | Belt conveyor | 16 |
The construction period of this complete cow dung pellet production line in Russia project mainly includes site leveling, factory building, interception drainage ditch and environmental protection facilities. The specific process flow is site leveling, factory building, decoration construction, road and greening construction before delivery.
In this project, the customer uses self-purchased closed tank trucks to transport the manure produced by the farm, and enters the production of organic fertilizer after entering the factory. The production process is as follows:
Use poultry manure raw materials such as cow dung and chicken manure, and the auxiliary materials are crushed and added to the mixing device, and mixed evenly according to a certain raw material component ratio, and organic material strains are added. 1 kg of organic fertilizer agent is added per ton of raw materials, and fully mixed and pre-fermented.
The materials such as livestock and poultry manure, straw powder and fermentation bacteria are stirred and fully mixed, and then added to the fermentation tank by a forklift for fermentation. Aerobic high-temperature fermentation is adopted, and the fermentation temperature is controlled at 60-70℃. The oxygen content in the fermentation pile is maintained between 5~15%. The compost temperature rises to above 60 degrees.
After 48 hours, the compost is turned. However, when the temperature exceeds 70 degrees, the compost must be turned immediately. When turning the compost, the lower layer materials must be turned into the upper part of the pile as much as possible to fully decompose. The number of turnings depends on the degree of decomposition of the materials. The fermentation time is designed to be about 7 days.
The fermented clinker is crushed and stirred, and the particle size is controlled at 70-80 mesh. A part of it is directly packaged to produce powdered organic solid fertilizer, which is packaged and stored.
Granulate with a ring die cow dung pellet making machine. If the water content is insufficient, water needs to be added.
This process consists of a drum dryer, a drum cooler, a hot air furnace, a dust collector, a fan, etc. The design adopts a drying process of downstream drying and countercurrent cooling. The wet granular material conveyed by the belt from the organic fertilizer granulator enters the inclined drying cylinder through the middle bin at the front of the dryer.
At the same time, the hot air sent by the hot air furnace enters the drying cylinder in a downstream manner. Driven by the lifting plate in the rotating cylinder, the material is lifted up to form a dense material curtain that is evenly distributed, which increases the contact between the material and the hot air, increases the heat transfer coefficient, and avoids the short circuit of the hot air flow.
The wet and dusty exhaust gas that completes the heat exchange at the discharge port is introduced into the cyclone dust collector by the centrifugal fan for dust removal and then discharged outdoors. The material is discharged and enters the next process, thus completing the drying operation of the material.
Since the granules produced by the organic fertilizer pellet machine are not very uniform, they will also be broken after drying, cooling, conveying, lifting and other processes.
In order to ensure that the final product pellets are consistent and convenient to use, the product must be graded and packaged. The process consists of a drum grading screen, a metering and packaging system, a belt conveyor, a bucket elevator, a finished product warehouse, etc.
The complete cow dung pellet production line in Russia project site is rectangular, with flood diversion ditches around the workshop. Each production workshop is independently set up.
The north side of the plant is the raw material yard and fermentation workshop, and the south side of the project is the crushing, screening, drying and granulation workshop.
The project plan layout basically ensures the smoothness and compactness of the process flow, while saving the plant area to the maximum extent, reducing the material transportation process, and the plant area has a high degree of greening.
What is the prospect of cow dung organic fertilizer processing in Russia?The prospect of building complete cow dung pellet production line in Russia is very broad, with significant market potential and policy support.
Russia has abundant cow dung resources and the market demand is also growing. Cow dung, as a natural organic fertilizer, is rich in nutrients and is widely used in the production of crops. With the increasing awareness of food security and environmental protection, organic agriculture has gradually become the mainstream, which has further promoted the market demand for cow dung organic fertilizer.
In addition, the Russian government's support for the environmental protection industry is also increasing, which provides a good external environment for the processing of cow dung organic fertilizer.
In order to encourage the development of the environmental protection industry, Russia has introduced a series of support policies. These policies not only reduce the risk of entrepreneurship, but also provide many conveniences and preferential conditions for cow dung organic fertilizer processing companies.
For example, the government may provide financial subsidies, tax exemptions and other measures to help companies reduce costs and improve competitiveness.
In Russia, there have been successful cases of cow dung organic fertilizer production line. For example, some small rural cooperatives and family farms produce organic fertilizers by processing cow dung, which not only creates economic benefits but also promotes the development of local agriculture. In addition, technology companies are also developing new cow dung processing technologies to further expand market prospects.
If you want to build a complete cow dung pellet production line in Russia, feel free to contact RICHI MACHINERY to get organic fertilizer production project construction plans and equipment quotes!
Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.
Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.
At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.
Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.
Your Partner Beyond Project Completion
2000+ cases
RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.
Read More
Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.
For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.
Need help with your pellet manufacturing plant project? Contact us today.
ANIMAL FEED
BIOMASS
WOOD
ORGANIC FERTILIZER
AQUA FEED
CAT LITTER
MUNICIPAL WASTE RECYCLING
SPECIAL PELLET PRODUCTION
RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.
Learn MoreWith our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.
At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.
With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.
Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.
Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622
Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.