The manure fertilizer pellet plant In Senegal project was invested and constructed by a Senegalese agricultural technology company, which was established on March 16, 2022. The customer built an organic fertilizer production project in the farm he operated, using livestock and poultry farming manure and sewage to produce 20,000 tons of organic fertilizer per year.
The manure fertilizer pellet plant In Senegal project was invested and constructed by a Senegalese agricultural technology company, which was established on March 16, 2022.
Its business scope includes licensed projects: fertilizer production; poultry breeding; livestock breeding; pesticide retail; primary processing of edible agricultural products; fruit planting; vegetable planting; biological organic fertilizer research and development; fertilizer sales, etc.
With the rapid development of scale and intensive production of livestock and poultry farming, more and more manure and sewage are discharged from farms. The waste generated by livestock and poultry farming has become the main source of pollution in rural areas of Senegal, and the resource utilization of livestock and poultry farming manure and sewage is imminent.
Therefore, in this context, the project customer built an organic fertilizer production project in the farm he operated, using livestock and poultry farming manure and sewage to produce 20,000 tons of organic fertilizer per year.
The labor quota of the manure fertilizer pellet plant In Senegal project is 15 people, including: 3 managers, 2 technicians, and 10 production personnel. None of them eat and stay in the factory area, and use nearby civilian houses as office areas. The project works 8 hours a day, and the annual working days are calculated as 330 days.
Name:
organic fertilizer production plant
Country:
Senegal
Date:
May 23, 2022
Capacity:
7-8T/H
Pellet Size:
3-6mm
The install period:
50 Days
Control Mode:
Semi-automatic
Guiding Price:
290,000 USD
The main construction content of the manure fertilizer pellet plant In Senegal project includes production areas such as fermentation workshops and production and packaging workshops, and is equipped with auxiliary projects such as guard rooms and other areas of equipment rooms, waste gas treatment facilities, wastewater treatment facilities and noise control and other environmental protection projects.
The main construction content of this organic fertilizer production project is detailed in the table below:
| Engineering name | Occupied area | Building area | Specifications (length*width*height) | Remarks | ||
| Main engineering | Factory | 1# Fermentation workshop | 2000m2 | 2000m2 | 50m*40m*6.6m | Steel frame shed structure, production fermentation area |
| 2# Fermentation workshop | 2000m2 | 2000m2 | 50m*40m*6.6m | Steel frame shed structure, production fermentation area Production and fermentation area | ||
| 3# fermentation workshop | 2000m2 | 2000m2 | 50m*40m*6.6m | Steel frame shed structure, production and fermentation area | ||
| Production and packaging workshop | 2000m2 | 2000m2 | 50m*40m*6.6m | Steel frame shed structure, semi-finished product batching, mixing, granulation, packaging and other finished product production areas | ||
| Auxiliary engineering | Power distribution room | Occupies an area of 500m2, brick-concrete structure | ||||
| Guard room | Covering an area of 380m2, brick-concrete structure | |||||
| Public engineering | Water supply | Groundwater supply | ||||
| Power supply | Local power grid supply | |||||
The economic and technical indicators of this manure fertilizer pellet plant In Senegal project are as follows:
| No. | Item | Value | |
| 1 | Total land area | 10000m2 | |
| 2 | Total building area | 9000m2 | |
| Of which | Workshop | 8880m2 | |
| Living room | 120m2 | ||
| 3 | Total investment | 320,000 USD | |
The product plan for this manure fertilizer pellet plant In Senegal project is shown in the table below.
| No. | Product Name | Output (t/a) |
| 1 | Organic Fertilizer | 2 |
| 2 | Total | 2 |
The quality standards of organic fertilizers used in this manure fertilizer pellet plant In Senegal project are shown in the following table:
| No. | Item | Indicator |
| 1 | Mass fraction of organic matter (on a drying basis), % | ≥30 |
| 2 | Mass fraction of total nutrients (N+P2O5+K2O) (on a drying basis), % | ≥4.0 |
| 3 | Mass fraction of moisture (fresh sample), % | ≤30 |
| 4 | pH | 5.5~8.5 |
| 5 | Seed germination index (GI), % | ≥70 |
| 6 | Mass fraction of mechanical impurities, % | ≤0.5 |
The main production equipment of this manure fertilizer pellet plant In Senegal project is shown in the table below:
| No. | Equipment Name | QTY | Remarks |
| 1 | Loader | 1 | Used for material transportation |
| 2 | Mobile dumper | 1 | Used for compost turning during fermentation |
| 3 | Compound mixer | 1 | Used for mixing |
| 4 | Forklift loading silo | 1 | Used for material transportation |
| 5 | Conveyor belt | 1 | Used for material transportation |
| 6 | Crusher | 1 | Used for crushing the matured materials |
| 7 | Screening machine | 1 | Used for screening |
| 8 | Organic fertilizer pellet machine | 1 | Used for granulation |
| 9 | Automatic packaging machine | 1 | Used for packaging |
The main raw material consumption of this manure fertilizer pellet plant In Senegal project is detailed in the table below.
| No. | Name | Annual consumption (t/a) | Packaging/transportation method | Remarks |
| 1 | Pre-treated livestock and poultry manure | 20000 | Tank truck | The raw materials are mainly livestock and poultry manure and cow dung collected around the project, with a moisture content of about 60% |
| 2 | Agricultural and forestry waste | 5000 | Truck | Mainly includes straw, bagasse, Rice straw, rice husk, peanut shell, corn cob, etc., mainly from surrounding farmers, with a comprehensive moisture content of 12% |
| 3 | Biological strains | 1000 | Bagged | Purchased finished products, high temperature fermentation bacteria |
| Auxiliary materials | ||||
| 1 | Deodorant | 3 | Bottled | Purchased finished products, microbial deodorant |
| Energy | ||||
| 1 | Electric energy | 2.7 million kw·h/a | ||
| 2 | Water | 103m3/a | ||
Biological strains: a product composed of one or more microorganisms with specific functions, culture media, and additives. Through its metabolic process or metabolites, it can increase the content of certain plant elements in the soil. The main components are mixed bacterial agents composed of more than 20 bacterial species such as Bacillus megaterium, Bacillus jelly, Bacillus subtilis, and Bacillus cereus.
The process flow of this manure fertilizer pellet plant In Senegal project is as follows:
Fermentation process: The fermentation process is carried out in the fermentation workshop. Agricultural and forestry waste, livestock manure, bacterial agents and water are mixed in a certain proportion and fermented. The fermentation adopts a fermentation method combining aerobic turning and anaerobic composting. Turning equipment is used for composting, and the fermentation workshop is closed.
In the early stage of fermentation, the moisture content of the raw materials after mixing is about 60%. After the fermentation is completed, the moisture content of the fermented clinker is about 30%. The maturation time of the fermented material in this project is about 20 days. The fermented clinker is transported and dumped to the next step by a forklift.
Crushing, mixing and stirring: The matured materials are evenly sent to the crusher by the belt conveyor for crushing, and the fermented clinker and other raw materials are put into the automatic batching system in proportion (the fermented clinker is input by the belt conveyor, and other raw materials are added manually). After batching, they are transported to the mixer by the belt conveyor for mixing and stirring.
Granulation: After uniform mixing, it enters the fertilizer granulator machine for granulation, and the finished granular product is produced after screening. All unqualified products in the screening process enter the mixing and stirring process for re-mixing and granulation to become qualified products.
Packaging and warehousing: The products are measured and packaged to obtain finished products, and the finished products are stacked in the warehouse waiting for sale.
This manure fertilizer pellet plant In Senegal project mainly consists of 3 fermentation workshops, 1 production and packaging workshop, supporting power distribution room, guard room, etc. There is no office and living area in the project, and the land is all production workshops, which are adjacent to each other and closely arranged.
Exhaust gas environmental protection facilities are arranged in the production and packaging workshop. Crushing, mixing, drum granulation, and screening processes are all located in the production and packaging workshop. The dust generated by the process is discharged through the exhaust pipe after being treated by the gas hood + bag dust collector located in the production and packaging workshop.
The initial rainwater sedimentation tank is set in the southwest corner of the plant, which is the lowest position in the plant, which is conducive to the initial rainwater flowing into the sedimentation tank through the drainage ditch. A general solid waste temporary storage room is set up in the production and packaging workshop of the plant, which is convenient and regular for temporarily storing waste packaging bags.
In general, the plan layout of this organic fertilizer production line project has a smooth process and a compact layout, which meets the requirements of fire prevention, safety and hygiene, environmental protection, traffic, transportation, and production process. In general, it is divided by function, the system is clear, and the layout is neat.
If you are interested in this manure fertilizer pellet plant In Senegal project, feel free to contact RICHI MACHINERY to get free organic fertilizer production line design, equipment layout, civil engineering design, and equipment quotation!
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