RICHI LOGO

8T/H Organic Fertilizer Factory In Vietnam

This organic fertilizer factory in Vietnam project is engaged in the production of organic fertilizer, mainly processing powdered organic fertilizer and organic fertilizer granules. The client of this project is an ecological agriculture company, which invested 430,000 US dollars to build an organic fertilizer processing plant and organic fertilizer pretreatment center with an output of 8 tons per hour.

8T/H Organic Fertilizer Factory In Vietnam

OVERVIEW

The total area of the project is 42004m2, and the total construction area is 10993m2. The plot ratio after the completion of the project is 0.12. In addition, there are 300 working days in the year, 1 shift per day, 8 hours per shift, and a labor quota of 11 people, all of whom are boarded and lodged in the factory.

Why do you want to carry out organic fertilizer processing business in Vietnam? Vietnamese agriculture is striding towards a new era of ecological circulation! The goal is to use organic fertilizer on half of the land by 2050.

To this end, the Vietnamese agricultural department has formulated a detailed plan: by 2030, organic fertilizer will account for more than 30% of all fertilizers, and the annual output will reach 5 million tons! Moreover, organic fertilizer should account for at least 30% of fertilizer each time, and farmers should produce 20 million tons of organic fertilizer each year.

For major crops such as rice, coffee and rubber, Vietnam has found a good way to use organic fertilizer and plans to promote it in 80% of provinces and cities. This model combines local characteristics, not only using organic fertilizer, but also making use of agricultural waste, reducing the use of inorganic fertilizer.

In this way, Vietnamese agriculture can be more ecological, more circular and more sustainable. It reduces dependence on inorganic fertilizers, increases benefits and protects the environment. Therefore, it is a very promising business to carry out organic fertilizer factory in Vietnam.

  • Name:

    Organic Fertilizer Plant

  • Country:

    Vietnam

  • Date:

    2024.09.14

  • Capacity:

    8T/H

  • Product Type:

    Organic Fertilizer

  • The install period:

    30 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    430,000 USD

Project construction content

The specific construction content of this organic fertilizer factory in Vietnam project is shown in the table below:

Engineering Category Engineering Name Engineering Content Remarks
Main Engineering Organic fertilizer processing plant, organic fertilizer pretreatment center Raw and auxiliary material workshop 1372m2 Newly built/used for stacking raw and auxiliary materials
Raw material mixing workshop 1820m2 Newly built/fermentation area
Aging and processing workshop 2912m2 Newly built, used for aging and processing
The finished product center is located in the north of the organic fertilizer processing plant, with a plant area of ​​1087m2 The main structure of the building relies on the original one, used for stacking finished products
1 L-shaped house, with a construction area of ​​1723m2, 1#; 1 2-story house with a construction area of ​​824m2, 2#. The main structure of the building is based on the original one, which is used to stack auxiliary materials
Auxiliary Engineering Comprehensive use Office building A total of 2 buildings, 1 building with a construction area of ​​560m2 and 2 floors; Office building, dormitory building, duty
1 building with a construction area of ​​166m2 and 1 floor. Room is based on the original one; Vehicle disinfection
1 dormitory building, with a construction area of ​​380m2 and 2 floors. Newly built area, total construction area 1255m2
Duty room Occupies 35.19m2, 1 floor.
Disinfection area Vehicle disinfection area, covers an area of ​​114m2
Public Engineering Water supply Production water relies on water supply network
Drainage Rainwater and sewage separation. This project has no production and living wastewater discharge, and the initial rainwater in the production plant area is reused for plant vegetation irrigation after sedimentation.
Power supply Municipal power supply, the site is equipped with a 400kVA box-type transformer.
Roads The entrance and exit road in the southwest corner is for material transportation; the main entrance and exit in the north is for management.
Environmental protection engineering Waste gas treatment facilities Process dust: Crushing dust: gas collection hood + bag dust collector + 15m exhaust pipe (DA001); Screening machine is fully enclosed.
Fermentation tail gas, material preparation waste gas: gas collection hood + biological deodorization tower + 15m exhaust pipe (DA001);
Wastewater treatment facilities Grease trap, septic tank, sedimentation tank, raw material slope trough, leachate collection pool
Noise control Equipment rooms adopt vibration reduction, sound insulation and other noise reduction measures, and optimize the layout
Solid waste Domestic garbage is uniformly transported and disposed of by the sanitation department; it is regularly handed over to qualified units for disposal; dust collected by bag: collected and recycled as raw materials, not discharged.

Main products

Product plan list for this organic fertilizer factory in Vietnam project:

Product Name Annual Output Remarks Percentage Moisture Content
Ordinary Organic Fertilizer 14000 t/a Bagged 70% 30%
Special Organic Fertilizer 6000 t/a Bagged 30% 30%

Technical index requirements of organic fertilizer

Item Indicator
Mass fraction of organic matter ≥30.0
Mass fraction of total nutrients (nitrogen + phosphorus pentoxide + potassium oxide) (on an oven dry basis), % ≥4.0
Mass fraction of water (fresh sample), % ≤30
pH 5.5-8.5
Seed germination index (GI), % ≥70
Mass fraction of mechanical impurities, % ≤0.5

Requirements for the limit of organic fertilizers

Item Indicator (mg/kg)
Total arsenic (As) (dry basis) ≤15
Total mercury (Hg) (dry basis) ≤2
Total lead (Pb) (dry basis) ≤50
Total cadmium (Cd) (on a dry basis) ≤3
Total chromium (Cr) (on a dry basis) ≤150
Fecal coliform count, pieces/g ≤100
Ascaris egg mortality, % ≥95

Technical indicators of organic fertilizer

Item Indicator
Organic matter content (on a dry basis), % ≥30
Water content, % ≤30
pH 5.5-8.5
Mass fraction of total nutrients (nitrogen + phosphorus pentoxide + potassium oxide) (on a dry basis), % ≥4

Main raw and auxiliary materials

The main raw and auxiliary materials of this organic fertilizer factory in Vietnam project are as follows:

Number Name Number Source Moisture content(%)
l Livestock and poultry manure 25000t/a Nearby breeding farms ≤60%
2 General bran 1500t/a Purchased ≤10%
3 Straw powder 550 0t/a Purchased ≤20%
4 Fermentation agent 4t/a Purchased ≤20%
5 Trace elements 6t/a Purchased ≤20%
8 Packaging bags 2 million Purchased /

Main organic fertilizer processing equipment list

The list of main equipment used in this organic fertilizer factory in Vietnam project is shown in the following table:

Number Device name QTY
1 Composting workshop
1.1 Chain bucket compost turner 9LBF0407 1
1.2 Cable winder for compost turner 1
1.3 Light rail No. 15 552
1.4 Transfer rail car 1
1.5 Blower for compost trough 4
2 Compost discharging and maturing workshop distribution belt system
2.1 Belt conveyor  650  type 1
2.2 Belt conveyor 650 type 1
3 Powder production workshop production equipment (12 tons per hour line)
3.1 Feeding hopper 1
3.2 Belt conveyor 5
3.3 Drum screening machine Ø1.2×3m 1
3.4 Vertical chain hammer crusher type 60 1
3.5 Finished product warehouse 1
3.6 Computer weighing scale 1
3.7 Bag sewing conveyor and bag sewing machine 1
4 Mixing metering equipment
4.1 Storage hopper 1
4.2 Electronic metering belt scale 1
4.3 Computer metering system 1
4.4 Double-shaft stirring mixer 1
5 Other equipment
5.1 Forklift 2
5.2 Forklift 1
5.3 Crawler compost turner 1
5.4 Moving belt for lifting and lowering 1< /td>
5.5 Automatic machine code packaging equipment 2
5.6 Fork plate 200
5.7 Laboratory equipment 1
5.8 Enclosed transport vehicle 3

Process design of organic fertilizer factory in Vietnam

  1. Livestock and poultry manure, fermentation bacteria and auxiliary materials are mixed in a certain proportion and evenly stirred by a mixer.
  2. Then they are transported to the first fermentation tank by a forklift and stacked in a strip pile (0.6-1.0m high and 2.3m wide) to fully decompose, sterilize, deodorize and stack at high temperature to remove water.
  3. Turn the pile every 4-6 days after stacking, stop turning the pile after 12 days, and complete the first fermentation.
  4. When the first fermentation is over, the material is transferred to the biological fermentation tank for the second fermentation.
  5. The second fermentation is mainly fermented again after the first fermentation. The fermentation time is 15 days.
  6. After the second fermentation is completed, it enters the aging workshop, and then the qualified products are packaged after screening, compounding and inspection.
  7. The unqualified products are returned to the crushing process for re-crushing and screening again.
  8. If you want to process organic fertilizer granules, you need to mix the produced powdered organic fertilizer with trace elements, nitrogen, phosphorus and potassium in a certain proportion, and then granulate with organic fertilizer pellet machine, screen and package.

Plant layout

The functional divisions in the plant area of this organic fertilizer factory in Vietnam project are clear and do not interfere with each other. The plan is divided into management area and production area.

The management area is located in the north of the site, which is ancillary buildings necessary for organic fertilizer production and management, including office buildings, dormitory buildings, and guard rooms; the production area is located in the south, and the site has two entrances and exits.

The main entrance and exit in the north is for management, and the entrance and exit in the southwest corner is for material transportation.

The site of this organic fertilizer production project is connected by a single road to various production and auxiliary supporting rooms, and a turnaround area is set at the end of the road to fully meet the transportation requirements of the entire site. Street trees are planted on both sides of the road in the site for greening, and local tree species are used.

Prospects for starting organic fertilizer factory in Vietnam

The prospects for building organic fertilizer production line in Vietnam are very broad. The Vietnamese government attaches great importance to the development of organic agriculture and has formulated a number of policies and measures to promote the use of organic fertilizers and the development of organic agriculture.

The following are several key factors:

‌Policy support ‌

The Vietnamese government has adopted a series of policies to support the development of organic agriculture, including "Decision No. 109 on Supporting the Development of Organic Agriculture" and "Proposal for the Development of Organic Agriculture in the 2020-2030 Period". These policies provide strong support for the processing and application of organic fertilizers.

‌Market demand growth

With the increase in global food demand and consumers' preference for healthy food, the market demand for organic agriculture and organic fertilizers continues to grow. The organic agricultural planting area in Vietnam has increased from 60,000 hectares in 2016 to 240,000 hectares in 2019, with an average annual compound growth rate of about 58.7%.

In addition, the reform of farming methods and the comprehensive pest and disease control policy implemented by the Vietnamese government have also promoted the use of organic farming and organic fertilizers.

‌Technological progress and standard setting

Vietnam is formulating a new fertilizer standard system to create convenient conditions for the registration of organic fertilizers and the improvement of product quality.

At the same time, Vietnam is also researching, applying and transferring organic fertilizer production technology to promote the development of agriculture in the direction of increasing added value and protecting the environment.

‌International market opportunities

The free trade agreements signed by the Vietnamese government enable Vietnamese agricultural products to be sold to many countries and regions around the world.

In order to improve the quality of agricultural products and international market competitiveness, the Vietnamese government actively promotes the development of organic agriculture, which provides a broad market space for the processing and export of organic fertilizers.

If you are interested in building an organic fertilizer factory in Vietnam, feel free to contact RICHI MACHINERY to obtain project construction plans: civil engineering design, steel frame design, plant layout, equipment layout, equipment configuration, process design and other information.

Helping you Grow your Business

Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.

At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.

POSITION IN INDUSTRY

Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.

Global Reach, China base

Your Partner Beyond Project Completion

2000+ cases

RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.

Read More

The Right Combination


Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.

Industries We Serve

For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.

Need help with your pellet manufacturing plant project? Contact us today.

 

ANIMAL FEED

BIOMASS

WOOD

ORGANIC FERTILIZER

AQUA FEED

CAT LITTER

MUNICIPAL WASTE RECYCLING

SPECIAL PELLET PRODUCTION

RICHI MACHINERY

RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.

Learn More

Expertise

With our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.

Quality

At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.

Experience

With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.

service

Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.

contact us

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

Application:

* We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.