4T/H Organic Fertilizer Manufacturing Plant In Netherlands

Construction content and scale

The organic fertilizer manufacturing plant in Netherlands project is mainly engaged in the processing and production of organic fertilizers and microbial fertilizers. The project engineering components are shown in the table below.

Product plan

The product name and scale of this organic fertilizer manufacturing plant in Netherlands project are shown in the table below:

Organic fertilizer quality indicators

The products of this organic fertilizer manufacturing plant in Netherlands project comply with the following product quality indicators:

Raw and auxiliary materials

The consumption of raw and auxiliary materials for this organic fertilizer manufacturing plant in Netherlands project is as follows:

List of organic fertilizer processing equipment

The usage of production equipment for this organic fertilizer manufacturing plant in Netherlands project is as follows:

Process flow of organic fertilizer manufacturing plant in Netherlands

organic fertilizer production process flow

1. Mixing and stirring: Put the purchased raw materials of agricultural waste, pond mud, furfural waste residue, and livestock manure into the mixing tank, spray biological deodorant at the same time, stir evenly, and the humidity is about 45%.
2. Fermentation: Enter the composting fermentation stage, the fermentation is carried out in a closed workshop, and multiple exhaust fans are installed in the workshop to continuously collect the odor in the workshop, so that the gas in the workshop will not be enriched and produce biogas.
   The fermentation time is 20 days. When the humidity is 65%, an excavator is used to push the soil. The fermentation temperature is 65-70℃, which kills 100% of parasite eggs and 90% of Escherichia coli and Galliformis. The temperature drops to 40℃, ventilation and heat dissipation, and then enters the next process after heat dissipation and natural drying.
3. Crushing: Use a crusher to crush the fermented fertilizer into powder.
4. Add microbial agent: The crushed material will have a small amount of odor, and the crushed fertilizer is sprayed with biological agents for deodorization.
5. Inspection and sale of finished products: After adding biological agents, the finished products are regularly sent to a third-party agency for inspection of the moisture content and related pollutant values in the finished products.
   If the product meets the organic fertilizer standards, it is qualified and can be shipped out for sale. If it fails the quality inspection, it will be returned to the mixing tank for a second mixing fermentation and restart the production.

Microbial fertilizer production process

1. Mixing and stirring: Put the purchased raw materials agricultural waste, pond mud, furfural waste residue, and livestock manure into the mixing tank, spray biological deodorant at the same time, stir evenly, and the humidity is about 45%.
2. Fermentation: Enter the composting fermentation stage. The fermentation is carried out in a closed workshop, and multiple exhaust fans are installed in the workshop to continuously collect the odor in the workshop, so that the gas in the workshop will not be enriched and produce biogas.
   The fermentation time is 20 days. When the humidity is 65%, an excavator is used to push. The fermentation temperature is 65-70℃, which kills 100% of parasite eggs and 90% of Escherichia coli and Galliformis. The temperature drops to 40℃, and the fertilizer is ventilated and naturally dried before entering the next process.
3. Crushing: The fermented fertilizer is crushed into powder using a crusher.
4. Adding microbial agents: The crushed material will have a small amount of odor, and the crushed fertilizer is sprayed with microbial agents for deodorization.
5. Inspection and sale of finished products: After adding biological agents, the finished products are regularly sent to a third-party agency for inspection of the moisture content and related pollutant values in the finished products.
   If the product meets the organic fertilizer standard, it will pass the quality inspection and can be shipped out for sale. If it fails the quality inspection, it will be returned to the mixing tank for a second mixing fermentation and restart the production.

Public works

Water supply and drainage

The water used in this organic fertilizer manufacturing plant in Netherlands project is supplied by the municipal tap water network.

• Domestic sewage:
  The domestic water used in the organic fertilizer production line project is mainly for the daily life of employees. There are 16 employees in the project, all of whom are accommodated and fed in the factory. The domestic water quota is calculated based on the water quota of medium-sized urban residents, that is, 0.15m3/person·d.
  The domestic water consumption of this project is 2.4m3/d (720m3/a); domestic sewage is calculated based on 90% of the water consumption, and the domestic sewage discharge of this project is about 648m3/a. Domestic sewage is treated in a three-level septic tank and self-built sewage treatment facilities and reused for greening irrigation, factory roads and ground watering to suppress dust.
• Spraying wastewater:
  The deodorizing spray tower is equipped with a 1m2 water pool, and the spray water is recycled and reused. Due to water evaporation loss, about 10% of the water needs to be supplemented every year.
  Therefore, the fresh water consumption of the spray tower is 30m3/a, and it is replaced 4 times a year. The wastewater generation is 4m³/a. The replacement of cleaning wastewater is treated as scattered wastewater and entrusted to scattered wastewater companies for collection and treatment.

Power supply

The electricity used in this organic fertilizer manufacturing plant in Netherlands project is supplied by the municipal power grid, with an annual power consumption of 150,000 kWh. The project does not require a generator.

Prospects for starting organic fertilizer manufacturing plant in Netherlands

The prospects for processing organic fertilizer in the Netherlands are very broad, with significant economic and environmental benefits.

Market demand and economic benefits

The Netherlands has a developed animal husbandry industry and abundant livestock and poultry manure resources, which provide sufficient raw materials for the production of organic fertilizer. The Dutch government has strict regulations and subsidy policies on the use of organic fertilizer, which further promotes the demand for organic fertilizer market.

For example, the Dutch government stipulates that farmers must handle and process livestock and poultry manure and use it as organic fertilizer, which promotes the market demand for organic fertilizer.

In addition, the production and application of organic fertilizer not only reduces the use of chemical fertilizers and reduces agricultural production costs, but also improves the quality and market competitiveness of agricultural products.

Environmental benefits and social impacts

Processing organic fertilizer helps reduce environmental pollution, especially the problem of eutrophication of water bodies. By effectively treating livestock and poultry manure, its negative impact on the environment can be avoided and soil and water resources can be protected.

In addition, the use of organic fertilizer reduces the use of chemical fertilizers, reduces the risk of soil degradation, and protects the ecological environment.

Policy support and market prospects

The Dutch government has clear policy support for the production and use of organic fertilizers. For example, the Nitrate Act stipulates that Dutch farmers can discharge livestock manure as organic fertilizer on farm land, which provides legal protection for the production of organic fertilizers.

In addition, the government also encourages farmers to use organic fertilizers through subsidies and tax incentives, which further promotes the development of the organic fertilizer market.

If you are interested in building an organic fertilizer manufacturing plant in Netherlands, feel free to contact RICHI MACHINERY to obtain project construction plans: civil design, steel frame design, plant layout, equipment layout, equipment configuration, process design and other information.