This is an expansion project of an organic fertilizer processing plant In Iraq. The customer originally had an annual production line of 8,000 tons of blended fertilizer. In November 2023, a new organic fertilizer production line project with an annual output of 50,000 tons will be invested.
In recent years, with the improvement of people's living standards, people have paid more and more attention to the quality and safety of agricultural products, but with the development of industrialization, environmental pollution has become more and more serious.
Especially in the agricultural industry, the abuse of fertilizers, pesticides, additives, etc. has caused serious pollution to agricultural products. Therefore, the research and development of new organic ecological fertilizers to gradually replace traditional fertilizers has become the current trend of world agricultural development.
In this context, the customer added an annual production line of 50,000 tons of organic ecological fertilizer processing on the basis of the original annual production line of 8,000 tons of blended fertilizer construction project. This is RICHI's 10th granule production line project in Iraq and the first organic fertilizer production line project.
The labor quota of the organic fertilizer processing plant In Iraq project was 10 before the expansion, and 8 more people were added after the expansion. The work system before and after the expansion remained unchanged, with workers producing 16 hours a day and operating 330 days a year.
Name:
Organic Fertilizer Factory
Country:
Iraq
Date:
2024.01.19
Capacity:
9-10T/H
Pellet Size:
4-8mm
The install period:
50 Days
Control Mode:
Semi-automatic
Guiding Price:
320,000 USD
This Iraq project currently has a production line with an annual output of 8,000 tons of blended fertilizer. The current project situation is detailed in the table below:
| Engineering composition | Engineering content and scale | |
| Main Engineering | Production workshop | 1F, steel structure, covers an area of 600m2 |
| Finished product warehouse | 1F, steel structure, covers an area of 100m2 | |
| Raw material warehouse | 1F, steel structure, covers an area of 100m2 | |
| Auxiliary Engineering | Office building | 3F, brick-concrete structure, covering an area of 200m2 |
| Cafeteria | 1F, brick-concrete structure, covering an area of 60m2 | |
| Power distribution room | 1F, brick-concrete structure, covering an area of 40m2 | |
| Public Engineering | Water supply engineering | Municipal pipe network water supply |
| Power supply engineering | Power supply from the municipal power grid, company equipment power room | |
| Fire protection engineering | The fire protection pipe network is arranged in a ring shape and an outdoor fire extinguishing system is set up in accordance with the specifications at an appropriate location | |
The configuration of existing engineering production equipment of this organic fertilizer processing plant In Iraq project is detailed in the table below.
| Number | Equipment name | QTY |
| 1 | Fertilizer crusher machine | 2 |
| 2 | Fertilizer mixer machine | 2 |
| 3 | Fertilizer conveyor | 10 |
| 4 | Heating | 1 |
| 5 | Fertilizer screening machine | 2 |
| 6 | Organic fertilizer granulator machine | 2 |
| 7 | Cooler | 1 |
| 8 | Cyclone dust collector | 4 |
The current product plan of this project is detailed in the table below.
| Number | Product name | Specification | Product output (t/a) |
| 1 | Blended fertilizer | Φ4-8mm | 8000 |
The raw materials and energy consumption of existing organic fertilizer processing plant In Iraq projects are detailed in the table below.
| Number | Main raw material name | Annual consumption (t) |
| 1 | Urea | 1600 |
| 2 | Ammonium chloride | 2000 |
| 3 | Ammonium sulfate | 800 |
| 4 | Superphosphate fertilizer | 400 |
| 5 | Monoammonium phosphate | 1200 |
| 6 | Potassium chloride | 1600 |
| 7 | Benzene powder | 400 |
| 8 | Electricity | 150000Kwh/a |
| 9 | Water | 1800 |
The expansion project of this organic fertilizer processing plant In Iraq project is located inside the existing project, with no new land.
The expansion content mainly includes: building a new organic ecological fertilizer processing production line with an annual output of 50,000 tons and related supporting environmental protection projects. The expansion content is shown in the table below.
| Engineering Category | Engineering Name | Engineering Content and Scale | Remarks |
| Main engineering | Production Workshop | 1F, Covering an Area of 1000m2 | Built |
| Storage and Transportation engineering | Finished Product Warehouse | 1F, Covering an Area of 200m2 | Built |
| Raw Material Warehouse | 1F, Covering an Area of 200m2 | Built | |
| Auxiliary engineering | Office building | 3F, brick-concrete structure, covering an area of 200m2 | Relying on existing |
| Cafetery | 1F, brick-concrete structure, covering an area of 60m2 | Relying on existing | |
| Distribution room | 1F, brick-concrete structure, covering an area of 40m2 | Relying on existing | |
| Public engineering | Water supply | Municipal pipe network water supply | Relying on existing |
| Drainage | Sewage pipe network | Relying on existing | |
| Power supply | Supplied by the municipal power grid, company equipment power room | Relying on existing | |
| Environmental protection engineering | Waste gas treatment device | Dust collection device, exhaust fan | / |
| Wastewater treatment | Grease separation sedimentation tank, septic tank | Rely on existing | |
| Noise control project | Select low-noise equipment, take measures such as sound insulation and foundation shock absorption | Built | |
| Solid waste treatment project | Domestic garbage bin, general solid waste temporary storage room | Rely on existing |
After the expansion of this organic fertilizer processing plant In Iraq project, the new organic fertilizer production capacity will be 50,000 tons. The total production of the plant is 50,000 tons of organic fertilizer and 8,000 tons of blended fertilizer.
The main raw and auxiliary materials and energy consumption before and after the expansion are shown in the table below.
| Number | Raw material name | Annual consumption of existing project (t/a) | Additional annual consumption of expansion project (t/a) | Total annual consumption after expansion (t/a) |
| 1 | Urea | 1600 | 0 | 1600 |
| 2 | Ammonium chloride | 2000 | 0 | 2000 |
| 3 | Ammonium sulfate | 800 | 0 | 800 |
| 4 | Superphosphate fertilizer | 400 | 0 | 4 00 |
| 5 | Monoammonium phosphate | 1200 | 0 | 1200 |
| 6 | Potassium chloride | 1600 | 0 | 1600 |
| 7 | Buffering powder | 400 | 0 | 400 |
| 8 | Plant ash | 0 | 20000 | 20000 |
| 9 | Distillery yeast residue | 0 | 20000 | 20000 |
| 10 | Superphosphate | 0 | 10000 | 10000 |
| 11 | Water | 2261m3/a | 115.2m3/a | 2376.2m3/a |
| 12 | Electricity | 150,000 kw·h | 200,000 kw·h | 350,000 kw·h |
After the expansion of this organic fertilizer processing plant In Iraq project, the existing engineering equipment remains unchanged. After the expansion, a new organic fertilizer production line with an annual output of 50,000 tons will be added. The details of the new production equipment are shown in the table below.
| Number | Equipment name | QTY | Remarks |
| 1 | Organic fertilizer pellet machine | 2 | One for backup and one for use |
| 2 | Crusher | 3 | / |
| 3 | Mixer | 3 | / |
| 4 | Conveyor | 8 | / |
| 5 | Screening machine | 2 | / |
| 6 | Weighing machine | 2 | / |
| 7 | Induced draft dust collector | 1 | / |
| 8 | Vertical mixer | 1 | / |
| 9 | Forklift | 1 | Rely on existing |
| 10 | Forklift | 1 | Rely on existing |
The product plan of this organic fertilizer processing plant In Iraq project after expansion is detailed in the table below.
| Number | Product name | Specification | Product output (t/a) | Remarks |
| 1 | Blended fertilizer | Φ4-8mm | 8000 | Existing |
| 2 | Organic fertilizer | Φ4-8mm | 50000 | Newly added |
Process description:
The existing project mixes and stirs the finished nitrogen (urea), phosphorus (ammonium phosphate), potassium chloride and other single fertilizers, adds swelling powder (neutral, non-corrosive) for granulation, and then enters the screening machine for screening.
The finished product is packaged and measured in the storage tank, and the large-particle fertilizer returns to the process and enters the mixer for crushing.
Process description:
The expansion organic fertilizer production project has no fermentation process. The purchased wood ash, wine koji residue, and superphosphate are squeezed and stirred in a ratio of 2:2:1, and then enter the crusher for crushing, and then enter the screening machine for screening.
The finished product is packaged and measured in the storage tank, and the large-particle fertilizer returns to the process and enters the mixer for crushing.
Before the expansion of the existing project, the main entrance and exit were set on the planned road on the south side of the factory boundary. The organic fertilizer processing plant In Iraq project was divided into living area and production area.
The living area was located on the east side of the project site, with reserved open space on the east and west sides, and the production area factory building on the north side. The living area was composed of office buildings and canteens from north to south.
The blended fertilizer production line was located on the south side of the factory building, and the raw material warehouse and finished product warehouse of the blended fertilizer production line were located on the north side of the blended fertilizer production line. The power distribution room was located in the southeast corner of the factory area.
The original layout did not change after the expansion. On the premise of retaining the original layout, an organic fertilizer production line was added to the open space on the north side of the factory building. On both sides of the organic fertilizer production line were organic fertilizer raw material warehouses and finished product warehouses.
The prospect of building an organic fertilizer production line in Iraq is relatively optimistic, but the specific conditions and challenges of the local area need to be considered.
Iraq's agriculture and animal husbandry are developing rapidly, and the demand for organic fertilizers is increasing. The Iraqi government actively promotes the development of the non-oil economy and promotes agricultural diversification, which provides a broad development space for the organic fertilizer market.
In addition, Iraq's soil and climatic conditions are suitable for large-scale agricultural production, and the demand for organic fertilizers will continue to grow.
Iraq has abundant organic waste resources, including livestock and poultry manure, crop straw, etc., which can be used as raw materials for organic fertilizer production.
The Iraqi government encourages the recycling and reuse of agricultural waste, which provides a stable source of raw materials for organic fertilizer production. However, it should be noted that Iraq's power supply is unstable, which may affect production efficiency and costs.
The Iraqi government has strongly supported the development of agriculture and renewable energy, and provided a number of incentives, such as tax exemptions and customs incentives, to attract foreign investment.
In addition, the government also encourages international cooperation, especially cooperation with Chinese companies, which provides a good external environment for the establishment of organic fertilizer processing plant In Iraq.
At present, Iraq's organic fertilizer market has not yet been fully industrialized, and the market competition is relatively small. However, with the growth of market demand and the support of government policies, more companies may enter this market in the future.
Therefore, entering the market as early as possible and establishing brand advantages will help to occupy a favorable position in future market competition.
If you want to build an organic fertilizer processing plant In Iraq, feel free to contact RICHI MACHINERY to get free customized solution design, equipment quotation, project video and other information!
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