5-6 T/H Organic Fertilizer Production Line in Australia

Why build 5-6 T/H Organic Fertilizer Production Line in Australia project?

This is a 5-6 t/h organic fertilizer production line in Australia project, and the customer's original intention to start this project was because the Australian organic fertilizer industry has great potential.

• From the perspective of market demand, as the only country in the world that monopolizes the entire continent, Australia has a huge land area, rich land resources, and highly developed domestic agricultural production activities. It is an organic fertilizer consumer market with great development potential. Moreover, Australia's organic agriculture is developing vigorously, and its cultivated land area ranks first in the world all year round.
• From the perspective of development policies, the Australian government has not only formulated policies and regulations such as the "Pesticide and Veterinary Drug Administration Act" and "National Standards for Organic and Biodynamic Products". In order to improve the competitiveness of organic agricultural products in the international market, the Australian government has also promulgated the "Agricultural Products Laws and regulations such as the Law, the Standardized Food Law, the Export Control Law, and the Australian New Food Standards Law have formed a complete regulatory system, creating a favorable environment for the sustainable and healthy development of the organic fertilizer industry.

Australia has abundant land resources and flat terrain, which is very suitable for the development of modern mechanized agriculture. Domestic agricultural production activities are highly developed.

Moreover, thanks to the promotion and promotion of the Australian government, domestic organic agriculture is booming, and the area of organic agricultural cultivated land ranks first in the world all year round, the application potential of organic fertilizers is huge, and the industry development prospects are good.

Based on this development prospect, the customer invested US$320,000 to establish this 5-6 t/h organic fertilizer production line in Australia project with an annual output of 15,000 tons of bio-organic fertilizer.

In addition, with the vigorous development of the breeding industry, the large amount of excrement produced by the breeding industry has put great pressure on environmental sanitation. The long-term accumulation of livestock and poultry manure will carry various germs and spread everywhere, posing a threat to the safety of the breeding industry. and pose serious threats to the ecological environment. Therefore, for this project, the customer has a large amount of livestock and poultry manure resources to apply.

It is worth mentioning that this 5-6 t/h organic fertilizer production line in Australia project can not only effectively handle the large amounts of livestock and poultry manure produced by surrounding farms, but also absorb and process production waste residue (meat residue) from local tanneries, which will promote energy conservation and emission reduction in the local livestock and poultry breeding industry, environmental protection, and improving the comprehensive benefits of the industry are of great significance.

• Product plan: The 5-6 t/h organic fertilizer production line in Australia project will produce organic fertilizer by fermenting, crushing and screening raw materials such as untanned meat residue, filtered pig manure, sawdust, peat and other raw materials purchased from tanneries, with an annual production of 15,000 tons organic fertilizers. The packaging form of the project products is bags, and the specifications are divided into two packaging forms: 25kg/bag and 50kg/bag.
• Labor capacity and production system: The fertilizer production plant project has a labor capacity of 30 people, implementing a one-shift system, working 330 days a year, and working 8 hours a day.
• Project power supply: The fertilizer production plant project power supply is supplied by a nearby substation. The project’s annual power consumption is 68,200 kW. The company is equipped with a 100KVA transformer, which can meet the project’s normal production and daily electricity consumption.

Construction content and scale

The following is the composition list of the fertilizer manufacturing plant project:

Raw and auxiliary materials and energy consumption

The raw material consumption of the 5-6 t/h organic fertilizer production line in Australia project is: 10,000t/a of meat residue from the tannery factory that has not been tanned and meets the health and epidemic prevention requirements, 3,000t/a of pig manure after press filtering, 3,000t/a of wood chips and sawdust, 2,000t/a of peat, deodorization The agent is 0.5t/a and the starter is 4.2t/a.

The main raw materials and energy consumption of the organic fertilizer manufacturing plant project are detailed in the table below:

Note:

Peat: Also known as peat, peat soil, black soil, and peat, it is the coal with the lowest degree of coalification and the most primitive state of the humic coal series. Sterile, non-toxic, non-polluting, and good ventilation performance. It is light in weight, retains water and fertilizer, is conducive to microbial activity, enhances biological performance, and is rich in nutrients. It is both a cultivation substrate and a good soil conditioner, and contains high levels of organic matter, humic acid and nutrients.

Material balance sheet

Equipment for 5-6 t/h organic fertilizer production line in Australia

The main production and auxiliary equipment (facilities) of the biofertilizer manufacturing plant project are shown in the table below:

Process flow of 5-6 t/h organic fertilizer production line in Australia

The organic fertilizer production line process we designed for this Australian customer is as follows:

Utilizing modern microbial technology, we use tannery meat residues and livestock and poultry manure as the main materials, sawdust and peat as auxiliary materials as carriers, and add starter strains that have a variety of efficient organic matter decomposition functions and are composed of a variety of beneficial microbial strains, use mixing and stirring method to fully stir the bacteria and raw materials, so that the microbial strains can be incorporated into the raw materials.

After fermentation, decomposition and other harmless treatments, organic fertilizer is produced. There is no drying or granulating production process in this 5-6 t/h organic fertilizer production line in Australia project.

1. Mixing and stirring:
   Put a layer of meat residue and livestock and poultry manure in the feeding and mixing area, sprinkle the bacteria into the raw materials, then add sawdust and peat, mix the bacteria and raw materials to make fermentation, and start the pile turner Stirring is carried out in the feeding and mixing area.
   During the mixing process, the traveling speed of the mixer is generally 0.8-1 m/min. The mixer used in this 5-6 t/h organic fertilizer production line in Australia throws the fermentation material backward while stirring, freeing up the space in the feeding area for continued feeding, thus enabling continuous production.
2. Fermentation:
   After premixing, it is sent to the fermentation tank for fermentation. The fermentation time is about 30 days, the temperature is 55-65°C (no heating required, relying on the heat generated by the fermentation itself), and the humidity is about 30-45%.
   The fermentation process Turn over with a pusher every 1-2 days. After fermentation, it can effectively remove harmful bacteria, viruses, pests and weed seeds in livestock and poultry manure.
3. Crushing:
   The fermented organic fertilizer (moisture content is about 30%) is transported to the crusher through a fully enclosed conveyor belt for crushing.
4. Screening:
   The fermented and crushed organic fertilizer is directly transported to the vibrating screening machine by a fully enclosed conveyor belt for screening.
   The larger particles are returned to the crushing process through the return belt conveyor to improve the utilization rate of raw materials. The organic fertilizer with qualified particle size is transported to the packaging workshop via a fully enclosed conveyor belt.
5. Packaging:
   The finished organic fertilizer is transported to the automatic packaging machine for packaging and then transported by forklift to the finished product warehouse for storage.

Environmental Engineering

Since Australia has relatively strict environmental protection standards, RICH engineers have equipped customers with high-standard environmental protection equipment. The environmental protection measures adopted by this 5-6 t/h organic fertilizer production line in Australia project are as follows: