10-12T/H Organic Fertilizer Production Plant In Ecuador

Project product plan

The main product plan of the organic fertilizer production plant in Ecuador project is shown in the table below.

Contents of main facility construction

The organic fertilizer production plant in Ecuador project covers an area of ​​17333.4m2, with a total construction area of ​​6740m2. It will build a new turning workshop with a construction area of ​​2340m2 and a production workshop with a construction area of ​​960m2. After completion, it will be able to produce 100,000 tons of bio-organic fertilizer per year.

Production equipment

The production equipment for this organic fertilizer production plant in Ecuador project is shown in the table below.

Main raw and auxiliary materials

The raw and auxiliary materials and energy consumption of this organic fertilizer production plant in Ecuador project are shown in the table below.

Process design of Ecuador organic fertilizer project

The process flow of organic fertilizer processing adopted in this organic fertilizer production plant in Ecuador project is as follows:

Mixing and stirring

The purchased aldehyde residue, xylose residue, wood ash, mushroom residue, potassium humate and other raw materials are mixed and stirred in a certain proportion. Water needs to be added during this process to maintain a suitable moisture content to facilitate the subsequent bacterial fermentation.

Bacterial fermentation

Bacterial fermentation is a microbiological process that uses bacteria, actinomycetes, fungi and microorganisms widely distributed in nature or artificially added high-efficiency composite microbial agents to artificially promote the biochemical transformation of biodegradable organic matter into stable small molecules and humus under appropriate ventilation, temperature, pH, porosity and other conditions.

This organic fertilizer production plant in Ecuador project is aerobic fermentation. Under aerobic conditions, aerobic organisms decompose part of organic matter into inorganic matter through their own catabolism and anabolism, obtain the energy required for microbial metabolism, and convert part of inorganic matter into new cell substances.

The fermentation of the project strains is carried out in a special fermentation tank. During the fermentation process, a tossing machine is used to toss the material to provide oxygen, dissipate heat and ensure uniform fermentation.

Storage

The fermented fertilizer is stored in the storage bin. Some of the organic fertilizer is crushed and screened and then packaged as powdered organic fertilizer. Some of the organic fertilizer is produced as granular organic fertilizer by a granulator.

Granulation

The fertilizer is granulated by the organic fertilizer pellet machine. During the granulation process, water needs to be added to maintain a certain moisture content to reduce the generation of dust during the granulation process.

Drying

The granulated fertilizer needs to be dried. The drying heat source is provided by a natural gas boiler. There are two drying processes in this project.

Cooling

The dried fertilizer is naturally cooled in the cooler.

Crushing and screening

The cooled fertilizer is crushed in the crusher. The fertilizer is conveyed into the crushing chamber by the conveyor belt. The crushed fertilizer is discharged from the bottom of the crusher and then screened by the screening machine.

The fertilizer that has passed the screening machine is qualified. The fertilizer that has not passed the screening machine is collected and re-enters the crushing process.

Packaging and finished product storage

Qualified granular organic fertilizer is packaged as a finished product and stored for sale.

Prospects for building an organic fertilizer production plant in Ecuador

The prospects for starting organic fertilizer production line in Ecuador are relatively optimistic, mainly due to the support from the following aspects:

• First, government policy support is an important factor in promoting the development of the organic fertilizer processing industry. In recent years, the Ecuadorian government has implemented a series of policies to promote the sustainable development of agriculture, including financial subsidies, tax incentives, and technical guidance and training for farmers to use fertilizers. These measures have not only improved the efficiency of fertilizer use, but also promoted the development of agricultural productivity.
• Second, the increase in market demand has also provided broad space for organic fertilizer processing. The growth of agricultural production in Ecuador has led to an increase in demand for fertilizers, and organic fertilizers, as an environmentally friendly and efficient fertilizer solution, have gradually been favored by farmers. In addition, Ecuador's fertilizer products have begun to be exported to neighboring countries, further increasing the market's income source.
• Technological progress and international cooperation have also brought opportunities to the organic fertilizer processing industry. Ecuador actively introduces international advanced technology and management experience, and improves the technical level and production capacity of the local fertilizer industry through cooperation with foreign companies. This provides advanced technical support for organic fertilizer processing and promotes the innovation and development of the industry.
• The flexible business strategy of SMEs is also a force that cannot be ignored. Although large fertilizer companies dominate the market, some small and medium-sized fertilizer companies have also occupied a place in the market by accurately grasping market demand and responding quickly to market changes. The flexible business strategies of these companies enable them to meet the needs of specific customer groups, further promoting the development of the organic fertilizer processing industry.

If you are interested in this organic fertilizer production plant in Ecuador project and want to build your own organic fertilizer production project, feel free to contact RICHI MACHINERY to get free organic fertilizer production line construction plan, equipment quotation, process design and layout.