This is a 4-ton per hour organic fertilizer production plant in New Zealand, and it is also our 20th pellet production line project in New Zealand. The project mainly uses dry pig manure, chicken manure, straw, sawdust, etc. as raw materials, and will produce 10,000 tons of organic fertilizer products annually. The project has 5 employees, working 300 days a year, 8 hours a day.
The customer of this project is from New Zealand and has its own pig farm and chicken farm. According to the customer's requirements, we improved the automation of the organic fertilizer processing technology and equipment for it.
In addition, due to the strict environmental protection regulations in New Zealand, the customer pays great attention to the environmental protection standards in the production process.
Therefore, according to the customer's needs, we configured a high-standard environmental protection system for it, solving the pollution problems of waste gas, wastewater, solid waste, noise, etc. from the root.
Name:
Fertilizer pellet plant
Country:
New Zealand
Date:
2024.01.22
Capacity:
4T/H
Pellet Size:
2-6mm
The install period:
30 Days
Control Mode:
Automatic
Guiding Price:
380,000 USD
Because the prospects for organic fertilizer processing in New Zealand are very broad, mainly due to New Zealand's agricultural policies and market demand.
The New Zealand government's attention and support for agriculture provides a good policy environment for organic fertilizer processing. The New Zealand government encourages the sustainable development of agriculture by providing preferential policies, financial support and advanced technical guidance.
In addition, New Zealand's agricultural product exports continue to increase, which further promotes its domestic demand for organic fertilizers.
New Zealand's agricultural industry has a large demand for organic fertilizers, especially in fruit and vegetable planting and dairy production. The use of organic fertilizers can significantly improve the quality and yield of agricultural products.
New Zealand's agricultural products enjoy a high reputation in the international market, which has prompted farmers to be more willing to use high-quality organic fertilizers to ensure the competitiveness of agricultural products. Therefore, the market potential for starting organic fertilizer production plant in New Zealand is huge and the profit margin is considerable.
The total land area of the organic fertilizer production plant in New Zealand project is 3,000 m2 and the total construction area is 2,000 m2. The factory area is divided into production area and office area.
The west side is the office area, the north side is the processing area, and the new factory building on the west side is used as the fermentation area. It is expected to produce 10,000 tons of high-efficiency organic fertilizer annually; the project construction content is shown in the table below.
| Category | Name | Scale | Structure |
| Main Project | Factory | Occupies 1800m2, 1F steel structure, with primary fermentation area (enclosed fermentation tank), screening area, secondary stacking fermentation area, crushing and mixing production workshop, supporting auxiliary materials and finished product warehouse. | Steel Structure |
| Auxiliary Project | Office Building | Occupies 60m2, 1F | Steel Structure |
| Storage and transportation engineering | Manure pool | Occupies 200m2, used for collecting manure, located in the raw material warehouse | Steel structure |
| Auxiliary material warehouse | Occupies 100m2, located in the southeast corner of the raw material warehouse building, used for storing enzyme preparations and straw | Steel structure | |
| Product warehouse | Occupies 290m2, located in the west of the factory building, used for storing finished products | Steel structure | |
| Pig manure storage and transportation | 1 vehicle, sewage suction truck, half a vehicle/time, dry manure cleaning, directly used for storing and transporting raw pig manure, no separate yard | / | |
| Public engineering | Water supply | Taken from wells for domestic water | |
| Electricity | Supplied by the local power grid | ||
| The road surface of the site | is hardened with cement to meet the needs of on-site allocation and transportation | ||
| Environmental protection project | Sewage treatment | Domestic sewage is used as agricultural fertilizer after being treated in a septic tank | |
| Waste gas treatment | A biological filter is used to reduce the spread of odorous gases; the crushing and screening dust is treated with a bag dust collector and discharged through a 15m exhaust pipe; the loading and unloading and mixed dust has less impact on the surrounding area after being sprinkled with water for dust removal. | ||
| Noise control | Equipment shock absorption, silencing, workshop sound insulation, etc. | ||
| Solid waste treatment | After domestic waste is collected, it is transported to the waste treatment point for treatment; dust collectors recycle dust and reuse it in production. | ||
| Ecological measures | The roads in the factory area are hardened and the surrounding greening rate is increased. | ||
| Product Name | Capacity | Moisture Content | Annual Operation Number |
| Organic Fertilizer | 10000t/a | ≤30% | 2400h |
The product quality indicators of this organic fertilizer production plant in New Zealand project comply with the requirements of the "Biological Organic Fertilizer Implementation Standards". The technical indicators of the products are detailed in the table below.
| Item | Indicator |
| Organic matter mass fraction (on a drying basis)% | ≥40 |
| Total nutrients (N+P2O5+K2O) mass fraction (on a drying basis)% | ≥5.0 |
| Water (H2O) mass fraction/% | ≤30 |
| Acidity (pH) | 5.5~8.5 |
| Total arsenic (A a. Total nutrients can be nitrogen, phosphorus, potassium, the sum of three or two of them, or any one of them. | |
| b. In addition to the indicators in the table, other indicators should comply with the provisions of the corresponding product standards, such as compound fertilizers (complex fertilizers), chloride ion content in blended fertilizers, biuret content in urea, etc. | |
The N and P of the biological livestock and poultry manure organic fertilizer in this organic fertilizer production plant in New Zealand project can meet the standard requirements and no additional addition is required.
The pig manure used in this organic fertilizer production plant in New Zealand project is transported by a closed suction truck from the pig farm and directly enters the fermentation tank for sealed fermentation after arriving at the factory.
There is no raw pig manure storage place in the factory area; the main raw and auxiliary material consumption of this project is shown in the table below.
| Raw material name | Amount | Storage method | Properties | Remarks |
| Dry manure (pig manure, chicken manure) | 10000t/a | Enclosed storage and transportation by pig farm sewage suction vehicles | Moisture content 60% | Purchased from surrounding areas |
| Straw, wood chips, etc. | 3000t/a | Transported by vehicles | Solid | Purchased from outside |
The main equipment of this organic fertilizer production plant in New Zealand project is shown in the table below:
| Serial number | Equipment name | QTY | Production process |
| 1 | Turning machine | 1 | Fermentation |
| 2 | Feeding bin | 1 | Feeding |
| 3 | Crusher | 1 | Raw material crushing |
| 4 | Organic fertilizer pellet machine | 1 | Product pelleting |
| 5 | Packaging machine | 1 | Product packaging |
| 6 | Screening machine | 1 | Product screening |
| 7 | Crusher | 1 | For crushing fungus residue |
The organic fertilizer processing technology used in this organic fertilizer production plant in New Zealand project is as follows:
The drainage of the project adopts the rain and sewage diversion system; rainwater is discharged into the surrounding ditches along the terrain through the rainwater ditch; therefore, no production wastewater is generated in the project area, and domestic sewage is used as agricultural fertilizer after being treated in the septic tank and is not discharged.
Supplied by the local power supply network, no generator is set up.
The project does not use boilers, no coal, no canteen, and electricity is the main production energy.
The project plant is ventilated to keep the workshop and warehouse well ventilated.
The entrance and exit of the organic fertilizer production plant in New Zealand project are located on the west side of the factory area. The factory area is clearly divided.
The office building is located on the west side of the factory area, and the factory building is located in the southeast. The factory area is surrounded by greenery. The layout of the factory building will follow the direction of the production line.
The office area and the production area are clearly separated to ensure that the project production and the employees' office work do not affect each other. The entire factory building has a compact layout and smooth traffic outside the building to ensure that the flow of people and goods does not interfere with each other.
From the perspective of the impact of waste gas environment, the odorous waste gas of the project is deodorized by spraying microbial agents, which has little impact on the surrounding area; the generated dust is collected by the air hood and then treated by the bag dust collector and then discharged by the 15-meter high exhaust pipe to meet the standards.
From the perspective of the impact of noise on the environment, the project production area and the office and living area are arranged separately, which can reduce the noise impact of the operation noise of various power machinery and equipment in the production and processing area on the employees in the office area.
In summary, the organic fertilizer production line project layout meets the requirements of production, transportation, safety, sanitation, etc. The layout of this organic fertilizer production plant in New Zealand project is compact and reasonable, and strives to make the process smooth and the production system complete; therefore, the overall layout of the project is reasonable.
According to customer requirements, the environmental protection measures we configured for this organic fertilizer production plant in New Zealand project are as follows:
| Item | Emission source | Name of pollutant | Prevention and control measures | |
| Construction period | Waste gas | Construction dust | — | Sprinkler, car wash platform |
| Automobile exhaust | CO, NOx, THC | Intermittent operation, short construction period | ||
| Wastewater | Construction wastewater | SS | After clarification in sedimentation tank, it is reused for sprinkling and dust suppression | |
| Domestic wastewater | COD, NH3-N, SS | Used as agricultural fertilizer after treatment in septic tank | ||
| Solid waste | Domestic garbage | — | Collected at designated locations and centrally disposed of by local sanitation departments | |
| Construction waste | — | Collected by classification, recycled and properly disposed of | ||
| Noise | Strengthen management, use low-noise machinery, reasonably arrange construction plane layout, and reasonably arrange construction time. The impact will be short-lived. Construction activities will end and construction noise will disappear accordingly | |||
| Operation period | Waste gas | Odor | H2S, NH3 | Deodorization by biological filter |
| Dust | Particles | Gas collecting hood + bag filter + 15m exhaust pipe | ||
| Wastewater | Domestic wastewater | COD, BOD5, NH3-N, SS | Used as agricultural fertilizer after treatment in septic tank | |
| Solid waste | Domestic solid waste | Domestic garbage | Submit to the local sanitation department for unified classification and recycling | |
| Industrial solid waste | Dust is collected by dust collector | Reused in production after collection | ||
| Noise | Low-noise equipment, noise reduction, vibration reduction, sound insulation treatment, regular maintenance and repair of equipment, and the addition of green belts. After taking the above measures, the noise has less impact on the environment | |||
Building an organic fertilizer factory in New Zealand requires the following steps:
Through the above steps, you can systematically build and manage an organic fertilizer plant to ensure that the production process meets environmental protection requirements while meeting market demand.
If you are interested in this organic fertilizer production plant in New Zealand project and want to carry out organic fertilizer processing, feel free to contact RICHI MACHINERY to get more information on organic fertilizer process and equipment configuration, organic fertilizer production project operation video, etc.!
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