4T/H Organic Manure Production Plant In Japan

Current status of organic fertilizer application in Japan

Policy support

The Japanese government has passed laws and regulations such as the Basic Law on Promoting the Formation of a Circular Society and the Fertilizer Management Law to encourage the use of organic fertilizers, reduce dependence on chemical fertilizers, and promote sustainable agricultural development.

Subsidies and tax incentives are provided to support farmers in using organic fertilizers.

Market demand

As consumers pay more attention to food safety and environmental protection, the demand for organic agricultural products has increased, which has promoted the application of organic fertilizers.

Organic fertilizer is mainly used for the cultivation of crops such as rice, vegetables and fruits.

Technological development

Japan is relatively advanced in organic fertilizer production technology, and can efficiently process raw materials such as livestock and poultry manure and food waste to produce high-quality organic fertilizer.

Through composting, fermentation and other technologies, odor and pathogens are reduced and fertilizer quality is improved.

Application range

Organic fertilizer is widely used in crops such as rice, vegetables, and fruits, especially in organic agriculture.

Some farmers use a combination of organic fertilizer and chemical fertilizer to increase yield and soil quality.

With the rapid development of large-scale farming and the continuous improvement of agricultural production levels, the amount of livestock and poultry manure and crop straw has greatly increased, but the utilization rate is low. If livestock and poultry manure and crop straw are not handled properly, it will have an adverse impact on local water bodies and the living environment of residents. Therefore, the rational and effective use of waste resources can effectively improve the local ecological environment.

Organic fertilizer is a new type of multi-element microbial organic compound fertilizer. In addition to efficient nitrogen fixation, phosphorus dissolving, and potassium dissolving active microorganisms, it also contains rich organic matter and trace elements. It is pollution-free, pollution-free, and has long-lasting fertilizer effects.

It can strengthen seedlings and resist diseases, improve soil, enhance soil permeability, increase yields, and improve crop quality. It can also overcome the environmental pollution and ecological environment damage caused by the large-scale application of chemical fertilizers and pesticides.

Main construction content

This organic manure production plant In Japan project uses the original manure shed and pig house of the farm for reconstruction. The main construction content includes: main project, auxiliary project, public project, environmental protection project, etc. The main construction includes production plant, production workshops for each process, warehouse, etc.

Organic fertilizer production equipment

The production equipment used in this organic manure production plant In Japan project is as follows:

Main raw and auxiliary materials and energy consumption

The raw and auxiliary material consumption and energy consumption of this organic manure production plant In Japan project are as follows:

Process design of Japanese organic fertilizer project

The process flow of organic fertilizer processing of this organic manure production plant In Japan project is as follows:

1. Crushing: crush agricultural waste, crop straw, wood shavings, etc. with a crusher in the crushing workshop.
2. Mix pig manure, agricultural waste, crop straw, wood shavings, herbaceous plants and biological inoculants in a certain ratio and pile them in strips.
3. Turn the pile once every 48-72 hours after composting, sprinkle biological inoculants on the surface of the pile after turning the pile, and turn the pile every 1-3 days thereafter. The first fermentation time starts from the beginning of the pile and lasts for 7-12 days.
4. Transfer the products that have completed the first fermentation into the storage bin, carry out secondary fermentation and water evaporation on the hot kang, turn the pile every 3-5 days, and screen them after 15 days of composting to make powdered organic fertilizer products.
5. After the second fermentation, the material is fed into the grading screen through the conveyor belt for product screening (Φ5.0 mm). The fine material after screening is made into powdered organic fertilizer (≤5.0 mm). The coarse material after screening (>5.0 mm) is returned to the composting process.
6. The screened material is sent to the raw material bin through the belt conveyor, mixed by the mixer, and then sent to the organic fertilizer granulator machine for granulation. Since the material contains 30% moisture during granulation.
7. The granules are sent to the high-efficiency energy-saving dryer through the belt conveyor for drying. After drying, they are packaged and stored in the finished product factory warehouse.

Application prospects of this organic fertilizer

Market potential

With the expansion of organic agriculture and the growth of consumer demand for organic food, the organic fertilizer market is expected to expand further.

Government policies will continue to support the use of organic fertilizers and promote market development.

Technological innovation

In the future, organic fertilizer production technology will be more efficient and environmentally friendly, and intelligent production and management will become a trend.

New organic fertilizer products, such as slow-release fertilizers and functional organic fertilizers, will meet the needs of different crops.

Environmental benefits

The promotion of organic fertilizers can help reduce the use of chemical fertilizers, reduce agricultural non-point source pollution, improve soil health, and promote sustainable agricultural development.

The use of organic fertilizers can also reduce greenhouse gas emissions and help address climate change.

International cooperation

Japan's experience in organic fertilizer production and application can be promoted through international cooperation to help other countries improve the level of organic agriculture. Through technology exports and cooperation projects, Japan is expected to occupy a larger share of the global organic fertilizer market.

If you are interested in this organic manure production plant In Japan project, feel free to contact RICHI MACHINERY to get free organic fertilizer production line design, equipment layout, civil engineering design, and equipment quotation!