500KG/H Cat Litter Production Line in Bangladesh

Construction scale

The total area of this cat litter production line in Bangladesh project is 1752.12m2, with a total construction area of 1300m2. The buildings mainly include 1 production workshop and 1 office.

This project includes the main project, auxiliary project, public project, environmental protection project, etc. The specific composition is shown in the table below:

Product plan

This cat litter production line in Bangladesh project is mainly for the production of cat litter. The specific product plan is shown in the table below:

Raw materials and power consumption

The raw and auxiliary materials and energy consumption of this cat litter production line in Bangladesh project are shown in the table below:

Guar gum: Cationic guar gum is a water-soluble high molecular polymer, and its chemical name is guar gum hydroxypropyltrimethylammonium chloride. It uses natural guar gum as raw material, and the endosperm part left after removing the epidermis and germ mainly contains galactose and mannose. After drying, crushing and pressurized hydrolysis, it is precipitated with 20% ethanol solution, centrifuged and dried, and then reacted with dehydrated glyceryl trimethylammonium chloride to obtain it.

Main tofu cat litter processing equipment

The main production equipment of this cat litter production line in Bangladesh project is as follows:

Public and auxiliary projects

Water supply

The water used in this project is mainly domestic water and production water, which are supplied by the local tap water network.

• Domestic water: The cat litter production line in Bangladesh project has a labor quota of 5 people, with an annual working time of 300 days. The domestic water consumption is calculated as 30L per person per day, so the domestic water consumption of employees is 45m³/a.
• Production water: The production water of this project is mainly mixing water. According to the information provided by the enterprise, the mixing water consumption is 80L/ton·product, so the mixing water consumption is 80m³/a. Among them, 80% is evaporated and lost in the drying process, and 20% enters the product.

In summary, the fresh water consumption of the project is 125m³/a.

Drainage

The drainage of this project adopts the rainwater and sewage diversion system. Rainwater is discharged into the rainwater drainage ditch system in the factory area, and then discharged to the lower place outside the factory area for natural drainage according to the terrain.

The amount of domestic sewage generated is calculated as 80% of the water consumption, which is 36m3/a. It is collected in dry toilets and regularly excavated and applied to farmland compost, and is not discharged.

Power supply:

The project power supply is connected to the local power grid, with an annual power consumption of 50,000 kWh.

0.5T/H tofu Cat litter production process design

The processing process adopted by this cat litter production line in Bangladesh project is as follows:

The raw and auxiliary materials such as corn starch and bean dregs are sent to the mixer through the elevator for mixing, and then transported to the cat litter granulator from the bottom outlet to extrude pellets, and then transported to the dryer (electric heating) by the conveyor belt. After drying, they enter the cooler for cooling, and finally enter the packaging machine for packaging and storage for sale.

1. Mixing: Mix different types of raw materials in proportion and mix them thoroughly through the mixing equipment.
2. Adjust humidity: Adjust the humidity of the mixed materials by adding water or removing water for subsequent molding.
3. Molding and pressing: The mixed materials are sent to the tofu cat litter pellet machine, and after pressing and molding, they become granular or lump cat litter products.
4. Drying treatment: The formed cat litter pellets are sent to the belt dryer equipment for high-temperature drying to reduce their water content and improve their quality.
5. Screening and packaging: The dried cat litter pellets or lumps are sent to the screening equipment for screening to remove impurities, and then packaged into bags or other packaging forms for sale.

Analysis of the rationality of the plant layout

Requirements for the overall layout

• Functional zoning, clear system, neat layout, and attention to aesthetics under the premise of applicability and economy;
• The layout of the production system, auxiliary production system and transportation system is scientific and reasonable, with short paths and convenient operations, and try to avoid the intersection and detour of logistics and personnel flow;
• The building coefficient should be scientific and reasonable, and the distance between buildings and structures should be determined according to the design specifications to ensure production operation and fire safety;
• According to the wind direction, topography, terrain characteristics and geological conditions of the factory site, it should be adapted to local conditions.

Contents of the general layout

The east side of the plant area of this cat litter production line in Bangladesh project is the gate and office, the west side is the dormitory, and the north side is the production workshop.

The general layout of the project is strictly based on the "Architectural Design Fire Protection Code" for general layout; the workshop integrates material storage and production, material transportation is short and smooth, and the building layout is concentrated, meeting the requirements of safety, hygiene, fire prevention, transportation and other specifications. Therefore, the plant area layout of this project is relatively reasonable.

Prospects for cat litter processing in Bangladesh

Market size and demand

The pet market in Bangladesh is growing rapidly, especially the number of pet cats is increasing.

With the popularization of pet culture and the improvement of people's living standards, the demand for pet products is also gradually increasing. As a necessary hygiene product for pet cats, the demand for cat litter is also rising.

Competitive environment and market opportunities

The cat litter market in Bangladesh is relatively less competitive, but there are also some international and domestic brands that occupy a certain share in the market.

As consumers' awareness of pet health and environmental protection increases, high-quality and environmentally friendly cat litter products will become more popular. Therefore, through continuous innovation and improvement of products, new entrants have the opportunity to stand out in the market.

Policies and regulations

The impact of Bangladesh's policies and regulations on the pet products industry is unclear, but overall, the government is supportive of the development of the pet economy. Understanding changes in the local policy environment is essential for starting a cat litter processing business.

Technology and production management

Carrying out cat litter processing in Bangladesh requires attention to production process optimization, technological innovation, and quality control. By improving production efficiency and product quality, market competitiveness can be enhanced.

If you want to start a cat litter production line in Bangladesh, whether it is tofu cat litter, wood pellet cat litter, paper cat litter, bentonite cat litter or other types of cat litter processing, feel free to contact RICHI MACHINERY for customized production line solutions and equipment configurations, and full equipment quotes!