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1-2T/H Tofu Cat Litter Production Line in Iran

This is a cat litter production line in Iran project with an hourly output of 1-2 tons and an annual output of 10,000 tons. The project mainly uses bean dregs, corn flour, starch, and wheat flour as raw materials to process the most advanced tofu cat litter products on the market. At the same time, this is also the 29th pellet production line project exported by RICHI to Iran.

1-2T/H Tofu Cat Litter Production Line in Iran

OVERVIEW

The client of this cat litter production line in Iran project is engaged in the grain processing industry and invested 140,000 US dollars to build this 1-2 ton cat litter production line. This is also the first time for the client to enter the cat litter processing industry. The project has a labor quota of 10 people, working 300 days a year, and adopts a two-shift work system, with a 12-hour work system per shift.

Iran is a populous country with huge consumption potential. With the steady development of the domestic economy and the improvement of consumer purchasing power, the demand for various products in the Iranian market is also increasing, which provides a broad market space for cat litter processing companies.

In addition, the continued growth of the pet market and the increasing attention people pay to pet health have also increased the demand for cat litter. In addition, Iran's labor costs are relatively low, and raw material resources are abundant, which enables companies that set up cat litter production lines in Iran to enjoy lower production costs and improve product competitiveness.

  • Name:

    Tofu cat litter manufacturing plant

  • Country:

    Iran

  • Date:

    2024.01.11

  • Capacity:

    1-2T/H

  • Pellet Size:

    2-6mm

  • The install period:

    25 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    140,000 USD

Construction content and scale

The cat litter production line in Iran project covers an area of 2,000 square meters, with a total construction area of 2,000 square meters. The main construction area includes 2,000 square meters of factory buildings and 80 square meters of offices. After the project is completed, it will produce 10,000 tons of tofu cat litter annually.

The workshop gate of this project is located on the east side of the workshop, the office is arranged on the north and south sides of the gate, the raw material area is arranged on the west side of the workshop, the middle is the production area, and the east side of the production area is the finished product area, which is convenient for production and transportation, and the plane layout is reasonable.

Main project Production workshop 2000 square meters.
Auxiliary project Office 80 square meters, located in the production workshop.
Public project Water supply Provided by the local water supply system
Power supply Provided by the local power supply system
Environmental protection project Wastewater The project has no production wastewater, and the domestic wastewater is mainly the staff washing wastewater, which is produced in a small amount and has simple water quality and is directly discharged into the sewage network.
Waste gas After crushing, feeding, conveying, mixing, and scraper dust collection, it is processed through 7 bag dust collectors. The primary drying dust is processed through a cyclone dust collector and then discharged through a 15-meter-high exhaust pipe P1. The cooling dust is processed through a cyclone dust collector. The subsequent scraper dust is processed through a set of bag dust collectors and then discharged through a 15-meter-high exhaust pipe P2.
Noise Low-noise equipment, foundation shock absorption, factory sound insulation, distance attenuation, etc.
Solid waste After domestic garbage is collected, it is sent to the sanitation department for unified treatment; packaging waste is collected and sold outside, and defective products are collected and crushed and reused in production with dust ash.

Raw and auxiliary materials

The main raw and auxiliary materials of this cat litter production line in Iran project are starch, corn flour, bean dregs, etc.

The project area has a well-developed transportation network, and raw and auxiliary materials can be purchased locally and in surrounding cities. The market supply is sufficient to meet the production needs of the project.

Serial number Name Annual consumption quantity Remarks
Cat litter raw and auxiliary materials
1 Bean dregs 3000 tons Bagged
2 Starch 3000 tons Bagged
3 Corn flour 3000 tons Bagged
4 Wheat flour 900 tons Bagged
5 Food coloring 3 tons Bagged
6 Food spices 5 tons Bagged
II Energy consumption
12 Fresh water 1020m3 --
13 Electricity 50,000 kWh --

1-2 tons tofu cat litter production line process design

The specific process flow of this cat litter production line in Iran is briefly described as follows: The purchased raw materials (bags) are transported by car to the raw material area of the factory for storage. The warehouse is kept closed during the process to reduce dust emissions.

  1. The purchased different raw materials (bags) are transported manually to the loading port and transported to the batching bin by the elevator. The raw materials in the batching bin enter the mixer for mixing according to different proportions;
  2. The mixed raw materials enter the cat litter pellet making machine through the elevator for granulation;
  3. The finished granules are transported by the elevator to the drying box for drying and forming;
  4. The granules that reach room temperature are screened once and then transported to the dryer for drying. The drying temperature is maintained at 60 degrees;
  5. After drying, the granules are transported by the elevator to the cooler for cooling;
  6. The cooled cat litter granules are screened twice and transported to the silo for temporary storage, and then packaged, sealed and coded by the packaging machine to obtain the finished product.
  7. The screened products are crushed and returned to the batching process.

Production equipment for tofu cat litter pellets

The details of the main production equipment of this tofu cat litter production line in Iran project are shown in the table below.

Serial number Name Model QTY
1 Feed hopper - 1
2 Bag dust collector - 8
3 1# bucket elevator DTG36/23 1
4 Buffer bin -- 2
5 2# bucket elevator td>DTG36/23 1
6 Mixer SLHY2.0 2
7 Permanent Magnetic Cylinder TCXT20 1
8 Air Shutoff 9L 2
10 Cooler SKLN2.5 1
11 Fan 4-72 2
12 Cyclone 90 2
13 Air Shutoff 5L 2
14 Plane Rotary Screen SPJH110*2 2
15 Belt Dryer -- 2
16 Cat Litter Granulator -- 1
17 Scraper conveyor -- 4
18 Packaging scale -- 1
19 Air supply system -- 1
20 Coding machine -- 1
21 Sealing machine -- 1
22 Pulverizer -- 1

How to build a cat litter production line in Iran?

Conditions for building a cat litter pellet factory in Iran:

If you also want to build a cat litter production line in Iran, you can contact RICHI MACHINERY at any time to customize the processing plan and configure a full set of cat litter processing equipment.

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