Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Organic fertilizer is use chickens, pigs, cattle, horse, sheep, other livestock and poultry manure, also crop straw as raw materials, adopt bio-fermentation technology, scientific processing (fermentation, drying, crushing, mixing, granulating, cooling, etc.) to produce high quality and stable long green fertilizer efficiency and environmental protection and efficient organic fertilizer. Due to short construction period, fast return on investment, high profits, low investment risk, organic fertilizer production line project has broad market prospects. At present, our organic fertilizer production lines are mainly exported to the United States, Canada, Algeria, Vietnam, Germany, Australia, Brazil and other countries.
The organic fertilizer pellet production line takes animal manure and agricultural waste as its main material, not only turns the waste into valuable things, but also protects the environment.
From customized non-standard models to multi-combination standard configuration models, RICHI is always in In accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each organic fertilizer pellet production line design and organic fertilizer making machine can be customized.
Although the fertilizer pellet production line technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.
Organic fertilizer production lines are widely used in various aspects of agricultural production, mainly including the following aspects:
The organic fertilizer production line can process wastes such as farmed animal manure and household kitchen waste to produce organic fertilizer and realize resource recycling.
The organic fertilizer production line can produce high-quality organic fertilizer to meet the needs of agricultural planting while improving the quality and yield of crops.
The organic fertilizer production line can process garden waste, such as branches, leaves, grass clippings, etc., to produce organic fertilizer for garden planting and soil improvement.
The organic fertilizer production line can reduce waste discharge and processing, reduce environmental pollution, and promote the development of environmental protection.
This organic fertilizer pellet line is suitable for all kinds of raw material processing organic fertilizer, various hardness, various lengths and various types.
The whole fertilizer production process is centralized controlled, so this series of fertilizer machines are highly automatic and easy to operate. The replacement of wearing parts can be completed quickly, reducing downtime and maintenance time. Reasonable initial organic fertilizer pellet plant investment cost and low maintenance cost in the later stage.
Generally speaking, the types of organic fertilizer production lines we can provide include the following:
The organic fertilizer production line refers to the production line equipment that uses waste organic materials to produce organic fertilizers in batches. The overall process can be divided into raw material collection, raw material proportioning, raw material moisture control, raw material fermentation, raw material crushing, raw material drying, granulation, and packaging into bags.
The organic fertilizer produced by the organic fertilizer production line is suitable for the nutritional supply of various field crops and cash crops, such as fruit trees, medicinal materials, tea, etc. The agricultural and sideline products produced by using organic fertilizer are organic vegetables and fruits, which are very beneficial to people's health.
01
Fermentation System
02
Crushing System
03
Batching & Mixing System
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Granulating System
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Drying System
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Cooling system
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Screening System
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Coating System(Optional)
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Packing System
Since the production of organic fertilizer is mainly organic matter, there is more cellulose, poor forming conditions, and the addition of live bacteria with fertilization function, the production process should not be exposed to high temperature, and the organic fertilizer granulation method should not use disc granulation and drum granulation method.
Because these two processes have very high requirements for the fineness of raw materials (but the manufacturers of this type of equipment will never explain, they will be required to configure other equipment to achieve the fineness requirements close to flour), and organic fertilizer moisture content after pelleting is high, and the general moisture content should reach about 30%.
For this reason, the drying load is large, the effective bacteria loss is also large, and the ball formation rate is low, (about 60% to 70%), the dust during the production process is very large, and the operation The environment is very poor.
Organic fertilizer production line equipment, a complete set of organic fertilizer production equipment, a complete set of organic fertilizer equipment, or a complete set of organic fertilizer equipment, a complete set of organic fertilizer equipment are all the same concept.
The organic fertilizer production line equipment consists of two parts:
Depending on the size of the output, equipment model and process flow requirements, different organic fertilizer production lines have different equipment combinations, which is what we often call modular configuration.
Richi Machinery manufactures and supplies every key processing machine in the organic fertilizer pellet production line. We also offer single machines for the production of organic fertilizer pellets, manure pellets, grow fast organic fertilizer pellets.
As a large fertilizer machinery manufacturer focusing on customer demands, depending on product quality and insisting on after-sales service, Richi Machinery is the most reliable cooperation partner for you! Engaged in providing a comprehensive array of hot-sale organic fertilizer & compound fertilizer making machines.
With the continuous improvement of environmental awareness, organic fertilizer production is receiving more and more attention.
As an organic fertilizer equipment manufacturer, we provide customers with a complete set of fertilizer equipment, including fermentation equipment, drying equipment, granulation equipment, screening systems, batching systems, etc. This part will focus on the advantages of organic fertilizer production lines.
01
Output and quality
Our organic fertilizer production line adopts advanced equipment and scientific configuration to ensure high output and high quality. The equipment of the entire production line has the characteristics of high efficiency and large production capacity, ensuring high output and good quality of pig manure organic fertilizer.
In addition, our equipment also has the advantages of high granulation efficiency and high turning efficiency, which can meet the different needs of customers.
02
Design and operation
The organic fertilizer production line is reasonably designed and easy to operate. We pay attention to the low dust, low noise and environmental protection performance of the equipment to ensure that the environmental impact during the production process is reduced to.
At the same time, the equipment layout is compact and the configuration is flexible, making it easy for customers to adjust according to actual needs. The entire production line is scientifically designed, and key components adopt new structural designs, which improves the stability and reliability of the equipment.
03
Automation and intelligence
Our organic fertilizer production line has a high degree of automation and fully automated operation, reducing customers' labor costs. The equipment adopts advanced technology and intelligent systems to achieve automated production and monitoring. This not only improves production efficiency, but also reduces operating and maintenance costs.
04
Energy saving and environmental protection
The organic fertilizer production line pays attention to energy conservation and environmental protection, adopts green and environmentally friendly production methods, and achieves clean production and zero pollution emissions.
The fully enclosed production system and automated environmentally friendly design make the entire production process more labor- and resource-saving. In addition, we also pay attention to the noise and dust problems of the equipment to provide customers with a comfortable production environment.
05
Maintenance and after-sales service
Our organic fertilizer production line equipment is easy to maintain and simple to operate and maintain. The replacement cycle of wearing parts is long, which reduces the customer's use and maintenance costs.
At the same time, we provide comprehensive after-sales service and machine maintenance guarantee to ensure that customers have no worries during use. The high degree of automation and convenient installation and maintenance extend the service life of the equipment and reduce the customer's overall investment cost.
06
Investment and Return
The organic fertilizer production line has the characteristics of low investment cost, low operating cost and stable product quality. Our equipment can meet a variety of production needs, has an intelligent production process, and can work continuously and with high intensity.
By improving production efficiency and reducing costs, the advantages of fast production, low investment costs, short cycles, and rapid returns have been achieved. At the same time, its compact structure and small floor space help save customers' investment costs.
07
Customized services and technical support
We provide customers with customized services and quick-response technical support to ensure that the equipment meets customer needs. Digital processing and higher precision make product quality more reliable. The high-quality manufacturing process enables the machine to have a service life of more than twenty years, bringing higher added value to customers.
08
Safety and reliability
The organic fertilizer production line pays attention to the safety performance of the equipment, with stable structure and reliable performance. Modular design and advanced control system reduce labor costs and improve the stability of equipment operation.
The intelligent monitoring system and hydraulic control system realize remote control and a high degree of automation, ensuring unmanned operation on site.
In short, our organic fertilizer production line has obvious advantages in terms of output and quality, design and operation, automation and intelligence, energy saving and environmental protection, maintenance and after-sales service, investment and return, customized service and technical support, safety and reliability.
We are committed to providing customers with high-quality equipment and quality services to help customers achieve more efficient, environmentally friendly and stable organic fertilizer production.
The process of building an organic fertilizer production line can be divided into the following steps:
In general, the process of RICHI modular construction of organic fertilizer production lines is a rigorous process that requires a professional team and technical support. RICHI not only provides high-quality equipment, but also provides a full range of services to ensure that customers can successfully build organic fertilizer production lines.
The above is the process of building an organic fertilizer production line. However, in the actual construction process of organic fertilizer projects, many factors need to be taken into consideration, including raw material sources, production processes, equipment selection, product quality, etc.
In addition to the above aspects, the construction of organic fertilizer production lines also needs to pay attention to environmental protection and sustainable development. During the construction and operation of organic fertilizer production lines, effective measures need to be taken to reduce the emission of waste gas, waste water and solid waste and protect the surrounding environment.
At the same time, it is also necessary to rationally utilize resources, promote the development of circular economy, and achieve sustainable development of organic fertilizer production.
Choosing appropriate organic fertilizer production line equipment is an important link in agricultural production and is of great significance for improving fertilizer utilization efficiency, protecting the environment and promoting sustainable development. Here we will introduce how to choose suitable organic fertilizer equipment from the following aspects.
01
Understand the basic types of organic fertilizer equipment
There are many types of organic fertilizer production line equipment, including composting equipment, fermentation equipment, drying equipment, etc. Different types of equipment are suitable for different production scenarios and needs.
Before selecting equipment, you need to fully understand the performance characteristics, scope of application, advantages and disadvantages of various equipment, so that you can choose based on actual needs.
02
Consider production scale and demand
Production scale and demand are key factors in selecting organic fertilizer equipment. Generally speaking, the larger the production scale, the larger the required equipment scale. At the same time, various needs in the production process need to be considered, such as raw material types, processing techniques, product quality, etc.
Only by fully understanding the production needs and scale can we choose the most suitable organic fertilizer production line equipment.
03
Pay attention to the operating efficiency and stability of the equipment
The operating efficiency and stability of organic fertilizer production line equipment have an important impact on production efficiency and product quality. When selecting equipment, you need to pay attention to its energy consumption, processing speed, degree of automation, etc.
At the same time, it is also necessary to understand the maintenance requirements and fault rates of the equipment to ensure long-term stable operation of the equipment.
04
Consider the investment cost and return benefits of equipment
The investment cost and return benefit of the equipment are important factors to consider when choosing organic fertilizer equipment. Generally speaking, the higher the investment cost of equipment, the more powerful its performance and functions.
However, when selecting equipment, it is also necessary to comprehensively consider the cost performance and return benefits of the equipment to ensure a good return on investment.
05
Understand the service and support of equipment suppliers
When choosing organic fertilizer production line equipment, you also need to consider the service and support of the equipment supplier.
A good supplier should be able to provide comprehensive technical support, after-sales service, maintenance and other services to ensure that the equipment can be maintained and maintained in a timely manner during use.
To sum up, choosing the right organic fertilizer production line equipment requires comprehensive consideration of multiple factors, including equipment type, production scale and demand, operating efficiency and stability, investment cost and return benefits, as well as supplier service and support.
Only by comprehensively considering these factors can we choose the most suitable organic fertilizer equipment for ourselves and provide strong support and guarantee for agricultural production.
In the actual selection process, it is recommended to take the following steps:
Through the above steps, we can choose suitable organic fertilizer production line equipment to improve fertilizer utilization efficiency, protect the environment, promote sustainable development, and provide better support and guarantee for agricultural production.
Organic fertilizer refers to a kind of fertilizer made from animal and plant residues or feces as the main raw material through fermentation, decomposition, granulation and other processes. It has the advantages of improving soil, increasing soil fertility, increasing crop yield and quality, and reducing chemical fertilizer pollution.
With the requirements of green agricultural development, the market demand for organic fertilizers is increasing day by day. However, it is also faced with problems such as insufficient supply of raw materials, high costs, and uneven quality.
In order to solve these problems, some enterprises and institutions have invested in the construction of organic fertilizer production lines, using advanced technology and equipment to achieve large-scale, standardized and automated production of organic fertilizers.
With the increasing awareness of environmental protection and the requirements of sustainable development, organic fertilizer production lines will be more widely used and developed. In the future, organic fertilizer production lines will show the following development trends:
In short, the organic fertilizer production line is one of the important ways to achieve sustainable development and promote agricultural development, and will be more widely used and developed in the future.
Richi Machinery offers process solutions to those organic fertilizer production facilities that turn waste into a cost-effective raw material containing beneficial components for plants.
The organic fertilizer production line is commonly used to process different fermented organic substance into organic fertilizer pellets. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Organic fertilizer raw materials refer to the raw materials required for the production of organic fertilizer. Commonly used natural fertilizer varieties include green manure, human excrement, manure, compost, retting fertilizer, biogas fertilizer and waste fertilizer.
There are many organic fertilizer raw materials, which can be divided into the following categories:
The location of the organic fertilizer production line is very important. Taking into account the environmental protection and impact during the transportation and fermentation of raw materials for organic fertilizer production, the following principles should be followed when selecting the location of an organic fertilizer factory:
As an organic fertilizer production line that can operate normally, the water source and power supply must be able to be supplied normally; water regulation in the fermentation workshop and granulation in the processing workshop require sufficient and regular water supply.
In order to meet the needs of production and processing, complete sets of processing equipment and some single machines also need stable power supply.
The planning and construction of organic fertilizer plants generally have the following characteristics:
It seems that based on our above introduction, do you have your own understanding of what aspects we need to pay attention to when building an organic fertilizer plant and how to select a site? We also hope that our article can be helpful to you who are preparing to build an organic fertilizer equipment factory!
The biggest difference between the organic fertilizer production line and the inorganic fertilizer production line is that the raw materials for the production of inorganic compound fertilizers are chemical raw materials nitrogen and phosphorus.
The raw material for organic fertilizer production is organic raw material, and the fermentation part is required for pre-processing, while inorganic compound fertilizer does not, so the equipment part of the organic fertilizer production line only needs to add the fermentation part in the early stage. The equipment in the early fermentation part includes a compost turner, forklift silo, screening machine, semi-wet material crusher and belt conveyor.
The inorganic fertilizer production line is also called the compound fertilizer production line. The main raw materials are the chemical raw materials nitrogen, phosphorus and potassium. Because of their different granulation methods, the configuration of the compound fertilizer production line is different depending on the production content and production content.
The main equipment includes the batching system, crushing system, and granulation system, drying system, cooling system, screening system, coating system, automatic packaging system, conveyor and auxiliary equipment (fans, dust removal systems and heating systems, etc.)
The main granulation methods include disc granulator, drum granulation, transfer steam granulation, converted urea melt spray granulation, ammonium acid granulation, ammoniation granulation, etc.
In order for customers to avoid waste in factory planning and equipment investment in the early stage, plan rationally, reduce investment, and put into production smoothly; Obtain the best high-quality fertilizer in production technology and fertilizer formula technology; obtain better results in management and sales benefit.
In order to better understand organic fertilizers and market prospects, make precise investments and quickly enter profit mode.
There are various raw materials for organic fertilizer production line. In the early stage, organic fertilizer raw materials need to be fermented. There are many factors that affect the fermentation effect, among which the more important ones are the following.
Generally speaking, most organic fertilizer factories require laboratory testing equipment. At the beginning of the construction of an organic fertilizer plant, the design of the organic fertilizer laboratory should be taken into consideration in the planning stage.
In actual production work, many departments and agencies will conduct organic fertilizer testing, such as organic fertilizer manufacturers, third-party testing agencies, market supervision departments, agricultural input dealers, agricultural technology service stations, scientific research universities, etc. So what are the requirements for organic fertilizer testing? What instruments, glassware, and reagents are needed?
Generally, the instruments and equipment required for organic fertilizer testing are divided into four categories:
01
Sampling equipment
Sampling equipment is relatively simple and relatively cheap. It is mainly an organic fertilizer sampler. There are many specifications to choose from. The general length is 1 meter and the diameter is 25mm. The operation is relatively simple and will not be described in detail.
02
Sample pre-processing equipment
As an important part of organic fertilizer testing, sample pretreatment involves a lot of equipment and testing steps. Once errors or large deviations occur in this step, the testing results will be directly affected. Pre-processing includes sample grinding, screening, drying, weighing, dissolving, reaction, display and other steps.
The instruments involved are: sample crusher, constant temperature drying oven, sample dividing machine, balance, electric furnace, water bath, standard sieve , distilled water, reciprocating oscillator, etc., which involve a lot of equipment and take a long time to detect.
03
Testing instruments
Testing instruments are the core instruments and equipment of the entire testing process and are also crucial to the entire testing. Therefore, it is recommended that users choose to purchase from powerful manufacturers and brands. Common testing instruments are mainly organic fertilizer rapid testers, acidimeters, organic fertilizer moisture meters, etc.
04
Reagents
Generally, the instrument comes with a standard configuration of reagents: nitrogen, phosphorus, potassium, and a complete set of organic matter. Trace elements, heavy metals, etc. can be selected according to different user needs. The reagents are labeled and named with Roman numerals.
This is mainly to facilitate the user to perform step-by-step assay operations according to the instrument instructions. . Theoretically, each set of reagents can be used by users for more than 100 tests, which greatly reduces the cost of testing.
The above are the instruments, equipment and reagents used in organic fertilizer testing. The description of some commonly used glassware, such as test tubes, reaction bottles, measuring cylinders, etc., has been omitted.
Introduction of RICHI
Strength certification
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.
All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.
Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
Quality Control
Richi Machinery
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.
According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
Richi Machinery
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.
After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.
