At RICHI MACHINERY, we are dedicated to providing comprehensive turnkey organic fertilizer production line solutions that address every aspect of your fertilizer manufacturing needs.
The organic fertilizer production line we provide covers the processing of various fertilizers such as livestock and poultry manure fertilizers, agricultural and forestry waste fertilizers, bio-organic fertilizers, compound fertilizers, npk fertilizers, bulk blending fertilizers, etc. Our team of experts excels in creating fully integrated production lines that blend advanced organic fertilizer equipment design with precise machining. This combination ensures that your organic fertilizer production line operates with maximum efficiency and scalability.
When we begin a new design-build project, we plan and analyze every element of the proposed decision to ensure it enhances your current business model and solves specific problems in your production process. Eveyaspect of the planning phase is desianed with your business inmind, so you can eliminate any potential bottlenecks or delavsahead of time.
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The organic fertilizer production line converts natural raw materials such as agricultural waste, livestock and poultry manure, and food residues into high-quality organic fertilizers through a series of processes such as fermentation, crushing, granulation, drying, screening, cooling, coating, and packaging.
It is suitable for ecological farms, fruit and vegetable planting, landscaping, and soil remediation, helping growers, agricultural cooperatives, and environmental protection companies to realize waste resource utilization, improve soil fertility, and promote sustainable agricultural development. Customers can choose the type and ratio of raw materials at will, and we will customize the fertilizer process.
Animal Manure
Agri Waste
Straw
Food Waste
Shells
Brewery Wastes
Sludge
Garden Waste
Seaweed
Bagasse
Pulp Waste
Beet Pulp
Animal Farms
Agricultural Company
Food Factory
Sewage Plant
Waste Treatment Plant
want to start organic fertilizer production business ?
Poultry Manure Production Line is a fertilizer processing system that converts poultry manure (chicken manure, duck manure, goose manure, bird manure, pigeon manure, etc.) into high-nitrogen organic fertilizer. The processed fertilizer can be used in farmland, orchards, greenhouse planting and organic agriculture.
Processable fertilizer types: powdered organic fertilizer and granular organic fertilizer
Main process flow: pretreatment (dehydration) → fermentation (turning/trough type) → crushing → blending (N/P/K) → granulation → drying → cooling → screening → packaging
Cow Dung Production Line is a processing system that converts cow dung into organic fertilizer. The processed fertilizer can be used for field crops, pastures, and ecological farms to increase the organic matter content in the soil.
Types of fertilizers that can be processed: powdered organic fertilizer and granular organic fertilizer
Main process flow: solid-liquid separation → composting fermentation (15-20 days) → adding humic acid → granulation → drying (≤30% moisture) → packaging
Horse Manure Production Line, using the high fiber content of horse manure, is a comprehensive fertilizer system for producing loose soil fertilizer. The processed fertilizer can be used for gardening, flower cultivation, and sandy soil improvement.
Processable fertilizer types: crude fiber organic fertilizer, powdered organic fertilizer and granular organic fertilizer
Main process flow: impurity removal (removal of litter) → aerobic fermentation → screening → mixing (adjusting C/N ratio) → extrusion granulation → packaging
Livestock Manure Production Line can comprehensively process a variety of livestock and poultry manure (pig manure, sheep manure, rabbit manure, camel manure, donkey manure, etc.) for large-scale production of organic fertilizer. This organic manure production plant is mainly used for large-scale farms supporting fertilizer plants and organic agricultural bases.
Processable fertilizer types: general organic fertilizer, customized formula fertilizer (for different crops), powdered organic fertilizer and granular organic fertilizer
Main process flow: mixed raw materials → high temperature fermentation (kill pathogens) → aging → crushing → granulation (optional) → quality inspection → packaging
Agricultural Waste Fertilizer Production Line can convert agricultural waste such as straw, husks, soybean meal into fertilizer to achieve resource recycling. This type of organic fertilizer manufacturing plant is mainly used in grain planting areas and fruit and vegetable bases. Available raw materials include straw, rice husks, sugarcane bagasse, mushroom residue, sawdust, etc.
Processable fertilizer types: straw compost, biochar-based fertilizer (combined with carbonization technology), powdered organic fertilizer and granular organic fertilizer
Main process flow: crushing → composting (adding composting agent) → turning → nutrient adjustment → powdering/granulation → packaging
Food Waste Production Line can process food waste, reduce landfill, and be used to produce high value-added organic fertilizer. This type of organic fertilizer production line is mainly used in urban waste treatment centers and community farms. The main raw materials used include kitchen waste, vegetable market waste, grease separation, etc.
Processable fertilizer types: liquid fertilizer (anaerobic fermentation), solid fertilizer (aerobic composting), powdered organic fertilizer and granular organic fertilizer
Main process flow: sorting (removing plastics, etc.) → crushing → dehydration → fermentation (adding EM bacteria) → deodorization → granulation → packaging
Sludge Fertilizer Production Line is mainly used for safe treatment of municipal/industrial sludge, and is used for soil improvement after heavy metals meet the standards. This type of fertilizer manufacturing plant is mainly used for forest land and non-food crop planting (must meet environmental protection standards).
Processable fertilizer types: sludge compost (Class A/B standard), compound sludge fertilizer (mixed straw), powdered fertilizer and granular fertilizer
Main process flow: dehydration → heavy metal detection → mixed conditioner → high temperature fermentation → stabilization treatment → granulation → packaging
Biofertilizer manufacturing plant is mainly used to produce fertilizers containing functional microorganisms, which can inhibit soil-borne diseases and promote crop growth. It is very suitable for high value-added crops (vegetables, Chinese medicinal materials).
Processable fertilizer types: single strain fertilizer, compound microbial fertilizer (multiple bacteria synergistic), powdered organic fertilizer and granular organic fertilizer
Main process flow: organic raw material fermentation → sterilization → inoculation of microbial agent → low temperature drying (to protect bacterial activity) → coating → packaging
Compound fertilizer manufacturing plant is mainly used to produce compound fertilizers containing N, P, K and trace elements to meet the full nutritional needs of crops. The fertilizers processed by this production line are mainly used for field crops and cash crops.
Processable fertilizer types: high nitrogen fertilizer (suitable for leafy vegetables), balanced fertilizer (15-15-15), powdered organic fertilizer and granular organic fertilizer
Main process flow: raw material ratio → mixing → melting → spray granulation/high tower granulation → cooling → coating → screening → packaging
The raw material ratio and process design of the organic fertilizer manufacturing lines can be adjusted, and semi-automatic or fully automatic configuration can be selected according to the scale, and environmental protection equipment such as dust removal and deodorization must be equipped. Rely on RICHI MACHINERY to become a successful organic fertilizer manufacturer. Our advanced technological solutions and comprehensive training will ensure you a competitive edge in the fertilizer market. We offer complete turnkey fertilizer production lines for the manufacturing of organic fertilizer, bio-organic fertilizer, compound fertilizer, compost. According to the customer's needs, we customize the line in order to always give the best solutions.
Discover our range of turnkey organic fertilizer production lines, designed to optimize every aspect of fertilizer manufacturing. Our solutions cater to various production scales, ensuring efficiency, reliability, and the highest quality output, all supported by our comprehensive service network. We adapt to your needs and requirements with a complete service & support. RICHI provides process training, know-how transfer, installation of the organic fertilizer plant and much more. Whether you want to build a large-scale organic fertilizer plant or a small-scale organic fertilizer system, whether you want to build a fertilizer pellet plant or a fertilizer blending plant, the best solution must come from RICHI MACHINERY.
Do you have an organic fertilizer plant project?
Prepare raw materials such as livestock and poultry manure, straw, rice husks, mushroom residues, kitchen waste, sludge, humic acid, etc.
Clean and crush some raw materials. Mix the feces and auxiliary materials evenly. Adjust the water content so that the water content of the mixture is controlled at 50%~60%.
Fermentation in trough, windrow or reactor. Regularly turn the pile (once every 2-3 days) or force ventilation to maintain oxygen content ≥5%.
Use a semi-wet material fertilizer crusher or chain crusher to crush the fermented agglomerated material to a fineness of ≤5mm.
The crushed materials are extruded under high pressure to form 2~6mm fertilizer granular. A rounding machine can be selected to improve the roundness of the granules.
Use a drum dryer with hot air temperature of 80~120℃. After drying, the moisture content of the particles is ≤12%~15% to avoid subsequent mildew.
To prevent caking and slow-release nutrients, coating technology can be selected, that is, spraying mineral oil or biodegradable film materials (such as starch-based coating) on the fertilizer particles.
The counter-current cooler is used to cool down to room temperature to reduce the risk of hot storage. The vibrating screen is used for classification, and qualified particles are packaged, and the powder is returned for granulation.
The packaged products are automatically weighed (25kg/bag or ton bag) and sealed by sewing. The packaged products are stored in the finished product warehouse.
Indicators of finished organic fertilizer: organic matter ≥ 30%, total nutrients (N+P₂O₅+K₂O) ≥ 4%. Depending on the raw materials and product type, the process design will vary.
This is a process design for a powdered organic fertilizer production line, which can process fertilizers with a size of 1mm-20mm. In this design, the equipment to be configured includes Bale breaker, Pulse dust collector, Batching & Storaging bin, Blet conveyor, Mixing machine, Liquid adding machine, Fermentation tank, Groove type compost turner, Vertical crusher, Drum screening machine ( With beating device), Stainless steel Packing machine Double scale, Sewing ( Or heat sealing) machine, MCC Control Center ; Mimic control panel, Cables & Wire & Bridge & Tube, Supporting steel structure, etc.
This is an organic fertilizer production line with an output of 10-15 tons per hour. The process can be used to process 1-20mm powdered fertilizer and 2-12mm granules/pellet fertilizer. The equipment used in this solution mainly includes Organic fertilizer pellet machine, Bale breaker, Batching & Storing bin, Covered enclosed belt conveyors, Mixing machine, Liquid adding machine (304 Stainless), Fermentation tank, Groove type compost turner, Vertical crusher, Drum screening machine (With beating device), Stainless steel Packing machine, Sewing (Or heat sealing) machine, Hot air stove/Furnace, Drum dryer (with "Spark Detection System"), Cooling machine, Vibrating sieve, Z-Shaped Chain bucket elevator, MCC Control Center; Mimic control panel, Cables & Wire & Bridge & Tube, etc.
This production line can process organic powdered & pellet fertilizer and organic compound (PNK) powdered & pellet fertilizer. The size of the processed fertilizer can be customized. The output of this production line is 20-25t/h. The main equipment used in this production line includes Bale breaker, Batching & Storaging bin, Covered enclosed belt conveyor, Mixing machine, Liquid adding machine, Fermentation tank, Groove type compost turner, Vertical crusher, Drum screening machine, Stainless steel Packing machine, Sewing ( Or heat sealing) , Belt weigher machine, PLC batching control cabinet, Bucket elevator, Pellet machine, Drum dryer ( with " Spark Detection System" ), Hot air stove/Furnace, Cyclone, Exhaust gas purification room, Cooling machine, Vibrating sieve, MCC Control Center ; Mimic control panel, etc.
Our organic fertilizer production solutions include complete contract manufacturing support, allowing you to focus on your core business activities while we manage the production process. We oversee every detail of the installation and integration, ensuring a seamless transition and minimal disruption to your existing operations.
RICHI's commitment to excellence guarantees that your organic fertilizer production line will be delivered on time and to the highest industry standards. Our dedication to precision and quality ensures that your manufacturing processes are optimized for both performance and reliability. Partner with us to experience a fully supported, efficient production line solution tailored to your needs.
richi machine
The RICHI MACHINERY offers you an extensive machine portfolio in organic fertilizer production line that is perfectly matched to your processing requirements - from fertilizer crusher to fertilizer mixer machine, from fertilizer granulator to manure dryer equipment, from manure compost turner to fertilizer coating machine, from fertilizer feeding machine to fertilizer screening machine, and fertilizer conveyors in various sizes. In addition, our portfolio includes efficiently optimized special and custom machines for specific applications in the Special raw material fertilizer sectors.
We have built many organic fertilizer production line projects around the world, covering various raw materials and customer needs. If you're looking for a partner to bring your fertilizer processing plant project to life, you're in the right place. Whether it's a small-scale task or a large-scale endeavor, we're here to help you turn your ideas into reality. Contact us today and let's discuss how we can collaborate to make your project a success. Don't hesitate to reach out. We're here and ready to assist you. Whether you have questions, need assistance, or want to discuss your project, feel free to give us a call. We're eager to hear from you and provide the support you need.
1800+
Global Customers2000+
Global Projects140+
Export countriesComprehensive Organic Fertilizer Production Line Services from Start to Finish
We want to mention that we appreciated the professionalism and the high level of competency of the RICHI staff during the Project Construction. We appreciated the collaboration with RICHI during the development of this project and we hope to maintain this relationship.
PROJECT MANAGER, (Chicken Manure Organic Fertilizer Factory)
Within the scope of Turnkey Solutions, we provide state-of-the-art and comprehensive solution of our various organic fertilizer making machines. From the automation of a single machine (production cell) to complex and comprehensive interlinking for complete organic fertilizer production lines, we take over the entire project planning, implementation, and support from a single source. If you have an organic fertilizer production line project in mind, we're here to turn your vision into reality. Whether it's a creative endeavor, a business initiative, or a personal project, our team is ready to collaborate with you.
1
Conduct market research, clarify the annual production target (such as 10,000 tons/year), evaluate the investment budget (equipment, land, manpower, etc.), scientifically select the site (close to the raw material supply site and convenient transportation), complete the feasibility study report, and determine the factory layout plan (raw material area, fermentation area, finished product area, etc.).
2
Establish a stable raw material supply chain (livestock and poultry manure, straw, food processing waste, etc.), test the raw material composition (moisture, carbon-nitrogen ratio, heavy metal content), design pretreatment solutions (crushing, mixing, regulating moisture), ensure stable supply throughout the year, and avoid seasonal shortages.
3
Select the fermentation method (trough/stack/tank), determine the key equipment such as turning, crushing, screening, etc., design the production line process (feeding → fermentation → aging → packaging), optimize the temperature control, ventilation and deodorization system, and ensure efficient and low-consumption operation.
4
Prepare environmental impact assessment report, apply for pollution discharge permit, design wastewater (sedimentation tank) and waste gas (biofilter) treatment system to ensure compliance with environmental protection regulations and avoid subsequent operational risks.
5
Construct fermentation workshop (seepage prevention, ventilation), raw material yard (rain protection), finished product warehouse (moisture protection), office area, etc. according to functional zoning to ensure reasonable layout, meet safety production standards, and reserve space for future expansion.
6
Install core equipment such as fermentation turner, crusher, packaging machine, debug automatic control system (temperature and humidity monitoring, conveyor belt), ensure smooth connection of each link, and conduct trial operation to optimize parameters.
7
Carry out small-scale trial production (3-5 batches), test the fertilizer efficiency of finished products (organic matter, NPK content), adjust parameters such as fermentation time and turning frequency, formulate standardized production manuals, and train operators.
8
Establish sales channels (agricultural material distributors, e-commerce platforms), design differentiated products (granular fertilizers, powdered fertilizers), provide technical guidance on fertilization, apply for organic certification, build brand influence, and expand the market.
Production Capacity
1-60T/H
Investment Cost
$20,000-$1.5 million
Product Type
Powder& Pellets
The equipment investment cost of the organic fertilizer production line is determined by customer demand, raw material type, equipment configuration, and degree of automation. The following data is for reference only. The accurate quotation can only be determined after the process plan and equipment configuration are determined.
Production Scale | Investment Cost(USD) | Total Power | Profit cycle |
---|---|---|---|
1-2T/H | 20,000-220,000 | 27-75KW | 0.5-3 Year |
3-4T/H | 40,000-350,000 | 47-75KW | |
5-6T/H | 60,000-480,000 | 53-165KW | |
8-10T/H | 10,000-600,000 | 68-259KW | |
10-12T/H | 150,000-800,000 | 125-410KW | |
12-15T/H | 200,000-1,100,000 | 358-620KW | |
15-20T/H | 35,0000-1,500,000 | 545-870KW | |
Higher capacity to 60t/h | ... | ... |
You must have many questions about our wet type fish feed extruder, please feel free to contact us, our technical consultants will answer your questions as soon as possible!
Yes. Here are some examples for you to see. For more examples, please visit our Case Center to view the organic fertilizer plant construction projects we have done.
Richi Machinery manufactures and supplies every key processing machine in the organic fertilizer pellet production line. We also offer single machines for the production of organic fertilizer pellets, manure pellets, grow fast organic fertilizer pellets.
As a large fertilizer machinery manufacturer focusing on customer demands, depending on product quality and insisting on after-sales service, Richi Machinery is the most reliable cooperation partner for you! Engaged in providing a comprehensive array of hot-sale organic fertilizer & compound fertilizer making machines.
With the continuous improvement of environmental awareness, organic fertilizer production is receiving more and more attention.
As an organic fertilizer equipment manufacturer, we provide customers with a complete set of fertilizer equipment, including fermentation equipment, drying equipment, granulation equipment, screening systems, batching systems, etc. This part will focus on the advantages of organic fertilizer production lines.
Our organic fertilizer production line adopts advanced equipment and scientific configuration to ensure high output and high quality. The equipment of the entire production line has the characteristics of high efficiency and large production capacity, ensuring high output and good quality of pig manure organic fertilizer.
In addition, our equipment also has the advantages of high granulation efficiency and high turning efficiency, which can meet the different needs of customers.
The organic fertilizer production line is reasonably designed and easy to operate. We pay attention to the low dust, low noise and environmental protection performance of the equipment to ensure that the environmental impact during the production process is reduced to.
At the same time, the equipment layout is compact and the configuration is flexible, making it easy for customers to adjust according to actual needs. The entire production line is scientifically designed, and key components adopt new structural designs, which improves the stability and reliability of the equipment.
Our organic fertilizer production line has a high degree of automation and fully automated operation, reducing customers' labor costs. The equipment adopts advanced technology and intelligent systems to achieve automated production and monitoring. This not only improves production efficiency, but also reduces operating and maintenance costs.
The organic fertilizer production line pays attention to energy conservation and environmental protection, adopts green and environmentally friendly production methods, and achieves clean production and zero pollution emissions.
The fully enclosed production system and automated environmentally friendly design make the entire production process more labor- and resource-saving. In addition, we also pay attention to the noise and dust problems of the equipment to provide customers with a comfortable production environment.
Our organic fertilizer production line equipment is easy to maintain and simple to operate and maintain. The replacement cycle of wearing parts is long, which reduces the customer's use and maintenance costs.
At the same time, we provide comprehensive after-sales service and machine maintenance guarantee to ensure that customers have no worries during use. The high degree of automation and convenient installation and maintenance extend the service life of the equipment and reduce the customer's overall investment cost.
<The organic fertilizer production line has the characteristics of low investment cost, low operating cost and stable product quality. Our equipment can meet a variety of production needs, has an intelligent production process, and can work continuously and with high intensity.
By improving production efficiency and reducing costs, the advantages of fast production, low investment costs, short cycles, and rapid returns have been achieved. At the same time, its compact structure and small floor space help save customers' investment costs.
We provide customers with customized services and quick-response technical support to ensure that the equipment meets customer needs. Digital processing and higher precision make product quality more reliable. The high-quality manufacturing process enables the machine to have a service life of more than twenty years, bringing higher added value to customers.
Safety and reliability
The organic fertilizer production line pays attention to the safety performance of the equipment, with stable structure and reliable performance. Modular design and advanced control system reduce labor costs and improve the stability of equipment operation.
The intelligent monitoring system and hydraulic control system realize remote control and a high degree of automation, ensuring unmanned operation on site.
In short, our organic fertilizer production line has obvious advantages in terms of output and quality, design and operation, automation and intelligence, energy saving and environmental protection, maintenance and after-sales service, investment and return, customized service and technical support, safety and reliability.
We are committed to providing customers with high-quality equipment and quality services to help customers achieve more efficient, environmentally friendly and stable organic fertilizer production.
The process of building an organic fertilizer production line can be divided into the following steps:
In general, the process of RICHI modular construction of organic fertilizer production lines is a rigorous process that requires a professional team and technical support. RICHI not only provides high-quality equipment, but also provides a full range of services to ensure that customers can successfully build organic fertilizer production lines.
The above is the process of building an organic fertilizer production line. However, in the actual construction process of organic fertilizer projects, many factors need to be taken into consideration, including raw material sources, production processes, equipment selection, product quality, etc.
In addition to the above aspects, the construction of organic fertilizer production lines also needs to pay attention to environmental protection and sustainable development. During the construction and operation of organic fertilizer production lines, effective measures need to be taken to reduce the emission of waste gas, waste water and solid waste and protect the surrounding environment.
At the same time, it is also necessary to rationally utilize resources, promote the development of circular economy, and achieve sustainable development of organic fertilizer production.
Choosing appropriate organic fertilizer production line equipment is an important link in agricultural production and is of great significance for improving fertilizer utilization efficiency, protecting the environment and promoting sustainable development. Here we will introduce how to choose suitable organic fertilizer equipment from the following aspects.
Understand the basic types of organic fertilizer equipment
There are many types of organic fertilizer production line equipment, including composting equipment, fermentation equipment, drying equipment, etc. Different types of equipment are suitable for different production scenarios and needs.
Before selecting equipment, you need to fully understand the performance characteristics, scope of application, advantages and disadvantages of various equipment, so that you can choose based on actual needs.
Consider production scale and demand
Production scale and demand are key factors in selecting organic fertilizer equipment. Generally speaking, the larger the production scale, the larger the required equipment scale. At the same time, various needs in the production process need to be considered, such as raw material types, processing techniques, product quality, etc.
Only by fully understanding the production needs and scale can we choose the most suitable organic fertilizer production line equipment.
Pay attention to the operating efficiency and stability of the equipment
The operating efficiency and stability of organic fertilizer production line equipment have an important impact on production efficiency and product quality. When selecting equipment, you need to pay attention to its energy consumption, processing speed, degree of automation, etc.
At the same time, it is also necessary to understand the maintenance requirements and fault rates of the equipment to ensure long-term stable operation of the equipment.
Consider the investment cost and return benefits of equipment
The investment cost and return benefit of the equipment are important factors to consider when choosing organic fertilizer equipment. Generally speaking, the higher the investment cost of equipment, the more powerful its performance and functions.
However, when selecting equipment, it is also necessary to comprehensively consider the cost performance and return benefits of the equipment to ensure a good return on investment.
Understand the service and support of equipment suppliers
When choosing organic fertilizer production line equipment, you also need to consider the service and support of the equipment supplier.
A good supplier should be able to provide comprehensive technical support, after-sales service, maintenance and other services to ensure that the equipment can be maintained and maintained in a timely manner during use.
To sum up, choosing the right organic fertilizer production line equipment requires comprehensive consideration of multiple factors, including equipment type, production scale and demand, operating efficiency and stability, investment cost and return benefits, as well as supplier service and support.
Only by comprehensively considering these factors can we choose the most suitable organic fertilizer equipment for ourselves and provide strong support and guarantee for agricultural production.
In the actual selection process, it is recommended to take the following steps:
Through the above steps, we can choose suitable organic fertilizer production line equipment to improve fertilizer utilization efficiency, protect the environment, promote sustainable development, and provide better support and guarantee for agricultural production.
Organic fertilizer refers to a kind of fertilizer made from animal and plant residues or feces as the main raw material through fermentation, decomposition, granulation and other processes. It has the advantages of improving soil, increasing soil fertility, increasing crop yield and quality, and reducing chemical fertilizer pollution.
With the requirements of green agricultural development, the market demand for organic fertilizers is increasing day by day. However, it is also faced with problems such as insufficient supply of raw materials, high costs, and uneven quality.
In order to solve these problems, some enterprises and institutions have invested in the construction of organic fertilizer production lines, using advanced technology and equipment to achieve large-scale, standardized and automated production of organic fertilizers.
With the increasing awareness of environmental protection and the requirements of sustainable development, organic fertilizer production lines will be more widely used and developed. In the future, organic fertilizer production lines will show the following development trends:
In short, the organic fertilizer production line is one of the important ways to achieve sustainable development and promote agricultural development, and will be more widely used and developed in the future.
Richi Machinery offers process solutions to those organic fertilizer production facilities that turn waste into a cost-effective raw material containing beneficial components for plants.
The organic fertilizer production line is commonly used to process different fermented organic substance into organic fertilizer pellets. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
Organic fertilizer raw materials refer to the raw materials required for the production of organic fertilizer. Commonly used natural fertilizer varieties include green manure, human excrement, manure, compost, retting fertilizer, biogas fertilizer and waste fertilizer.
There are many organic fertilizer raw materials, which can be divided into the following categories:
The location of the organic fertilizer production line is very important. Taking into account the environmental protection and impact during the transportation and fermentation of raw materials for organic fertilizer production, the following principles should be followed when selecting the location of an organic fertilizer factory:
As an organic fertilizer production line that can operate normally, the water source and power supply must be able to be supplied normally; water regulation in the fermentation workshop and granulation in the processing workshop require sufficient and regular water supply.
In order to meet the needs of production and processing, complete sets of processing equipment and some single machines also need stable power supply.
The planning and construction of organic fertilizer plants generally have the following characteristics:
It seems that based on our above introduction, do you have your own understanding of what aspects we need to pay attention to when building an organic fertilizer plant and how to select a site? We also hope that our article can be helpful to you who are preparing to build an organic fertilizer equipment factory!
The biggest difference between the organic fertilizer production line and the inorganic fertilizer production line is that the raw materials for the production of inorganic compound fertilizers are chemical raw materials nitrogen and phosphorus.
The raw material for organic fertilizer production is organic raw material, and the fermentation part is required for pre-processing, while inorganic compound fertilizer does not, so the equipment part of the organic fertilizer production line only needs to add the fermentation part in the early stage. The equipment in the early fermentation part includes a compost turner, forklift silo, screening machine, semi-wet material crusher and belt conveyor.
The inorganic fertilizer production line is also called the compound fertilizer production line. The main raw materials are the chemical raw materials nitrogen, phosphorus and potassium. Because of their different granulation methods, the configuration of the compound fertilizer production line is different depending on the production content and production content.
The main equipment includes the batching system, crushing system, and granulation system, drying system, cooling system, screening system, coating system, automatic packaging system, conveyor and auxiliary equipment (fans, dust removal systems and heating systems, etc.)
The main granulation methods include disc granulator, drum granulation, transfer steam granulation, converted urea melt spray granulation, ammonium acid granulation, ammoniation granulation, etc.
In order for customers to avoid waste in factory planning and equipment investment in the early stage, plan rationally, reduce investment, and put into production smoothly; Obtain the best high-quality fertilizer in production technology and fertilizer formula technology; obtain better results in management and sales benefit.
In order to better understand organic fertilizers and market prospects, make precise investments and quickly enter profit mode.
There are various raw materials for organic fertilizer production line. In the early stage, organic fertilizer raw materials need to be fermented. There are many factors that affect the fermentation effect, among which the more important ones are the following.
Generally speaking, most organic fertilizer factories require laboratory testing equipment. At the beginning of the construction of an organic fertilizer plant, the design of the organic fertilizer laboratory should be taken into consideration in the planning stage.
In actual production work, many departments and agencies will conduct organic fertilizer testing, such as organic fertilizer manufacturers, third-party testing agencies, market supervision departments, agricultural input dealers, agricultural technology service stations, scientific research universities, etc. So what are the requirements for organic fertilizer testing? What instruments, glassware, and reagents are needed?
Generally, the instruments and equipment required for organic fertilizer testing are divided into four categories:
Sampling equipment
Sampling equipment is relatively simple and relatively cheap. It is mainly an organic fertilizer sampler. There are many specifications to choose from. The general length is 1 meter and the diameter is 25mm. The operation is relatively simple and will not be described in detail.
Sample pre-processing equipment
As an important part of organic fertilizer testing, sample pretreatment involves a lot of equipment and testing steps. Once errors or large deviations occur in this step, the testing results will be directly affected. Pre-processing includes sample grinding, screening, drying, weighing, dissolving, reaction, display and other steps.
The instruments involved are: sample crusher, constant temperature drying oven, sample dividing machine, balance, electric furnace, water bath, standard sieve , distilled water, reciprocating oscillator, etc., which involve a lot of equipment and take a long time to detect.
Testing instruments
Testing instruments are the core instruments and equipment of the entire testing process and are also crucial to the entire testing. Therefore, it is recommended that users choose to purchase from powerful manufacturers and brands. Common testing instruments are mainly organic fertilizer rapid testers, acidimeters, organic fertilizer moisture meters, etc.
Reagents
Generally, the instrument comes with a standard configuration of reagents: nitrogen, phosphorus, potassium, and a complete set of organic matter. Trace elements, heavy metals, etc. can be selected according to different user needs. The reagents are labeled and named with Roman numerals.
This is mainly to facilitate the user to perform step-by-step assay operations according to the instrument instructions. . Theoretically, each set of reagents can be used by users for more than 100 tests, which greatly reduces the cost of testing.
The above are the instruments, equipment and reagents used in organic fertilizer testing. The description of some commonly used glassware, such as test tubes, reaction bottles, measuring cylinders, etc., has been omitted.
Organic fertilizer roduction line project success requires an integrated approach to consider all aspects of the project lifecycle, from initial planning to construction and operation. We understand the importance of this integrated approach and have applied it successfully for over 30 years. As a top pellet plant engineering firm, we bring extensive expertise to each project, starting with detailed design engineering and project scopes during front-end planning and continuing to project controls that span every implementation stage.
With over 30 years of experience, we can identify issues and provide effective solutions in your organic fertilizer production lines. We can advise on a consultancy basis whether you have questions about the right solution for your problem, or simply want to better understand the options available to you.
RICHI team manages every aspect of the organic fertilizer plant build process, including the design, planning, engineering, and construction of your new system. With expertise across the agricultural, industrial and manufacturing industries, we can create a custom solution for your facility.
Our self-designed and manufactured organic fertilizer equipment and products are all made to meet the regulations and quality requirements of various countries, which applies to the execution of different types of fertilizer processing plants.
After the equipment is processed, in order to allow customers to fully understand the quality and operation of the new equipment, as a provider of professional fertilizer production equipment and engineering overall solutions, we can not only provide customers with testing services from a single unit to a complete system.
RICHI MACHINERY has been working hard to make every detail perfect, especially in the fertilizer manufacturing equipment preparation and shipment stage. In the equipment packing, we use professional packaging and modular solutions to ensure the safe and damage-free delivery of the equipment.
According to customer needs, Richi Machinery installation engineers will guide the construction of site infrastructure, equipment installation and commissioning, and trial operation of the entire organic fertilizer production line.
RICHI accompanies you before, during and after our projects. We train on-the-job but also at our workshop which centrally gathers expertise and systematically analyzes the experiences of our worldwide active experts and our clients to constantly expand your knowledge.
With continually rising demand and quality standards, many pellet manufcturers are struggling to cope and have significant engineering challenges. Timely repairs and maintenance are critical to avoid costly downtime and disruption.
As your project execution expert, we provide complete oversight from concept to start-up. Internally executing all pellet production line project steps, from planning and engineering to fabrication and construction. We believe that service is key to your success.
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ViewConstruction since our founding in 1995, we, as a medium-sized company in China, is also the largest pellet production line manufacturer in China, taking pride in producing high-quality and custom products in the field of pellet machine and pellet plant construction. We have two major manufacturing bases. Made in RICHI,Equipment to Last a Lifetime. It is the combination of experience and development that makes innovation possible. RICHI builds turnkey pellet plants around the world that are economically and environmentally advanced and socially responsible.
Learn MoreOur waste-to-fuel biomass pelleting plant solutions reduce landfill use and greenhouse gas emissions while providing a sustainable energy source that can replace traditional fossil fuels.
RICHI's innovative biomass pelletizing technology makes it an industry leader in fueling eco-friendly waste-to-fuel and waste-to-energy processes, offering advanced solutions for densification, size reduction, and all waste material processing needs.
Join forces with RICHI to access innovative biomass processing solutions that advance your sustainability goals. Our technologies are at the forefront of the green energy transition, helping to build a more environmentally responsible future.
Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.
Your Partner Beyond Project Completion
2000+ cases
RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.
Read MoreWith biomass pellet mills, hammer mills, biomass dryers, coolers and more, plus aftermarket parts and service, our biomass portfolio is expansive and offers customers the flexibility they need to run a smooth operation.
For nearly 30 years, RICHI Machinery has had the opportunity to work with a variety of industries – learning the complexities of diverse materials, navigating unique industry challenges, and discovering innovative pellet plant solutions along the way. Whether you work with feed, biomass, wood, organic fertilizer or cat litter products, RICHI is committed to being your partner in innovation, success, and operational excellence.
ANIMAL FEED
BIOMASS
WOOD
ORGANIC FERTILIZER
AQUA FEED
CAT LITTER
MUNICIPAL WASTE RECYCLING
SPECIAL PELLET PRODUCTION
Founded in 1995, RICHI Machinery began as a pellet machine manufacturer and pellet plant system provider that steadily grew into the comprehensive service and equipment provider it is today. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI to take your operation to the next level of success.
Learn MoreWith our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.
At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.
With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.
Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.
Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622
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