This is customized small wood pellet factory design, the materials are wood strips, straw and bamboo powder. The client is a bamboo product processor that will produce 2,500 tons of biomass pellet fuel annually using existing bamboo resources and purchased straw. These pellet fuels will be used as biomass boiler fuel in local factories.
This 1-2 ton per hour China complete biomass pellet production line project is a small wood pellet manufacturing business investment, and the client is from Taiwan, China. The customer visited the RICHI factory in March 28th, 2017 and signed a contract on the same day. The project installation started on December 30, 2017.
According to the contract, RICHI dispatched an engineer to guide the installation on site. The 1-2tph complete biomass wood pellet production line project was put into operation in February 2018.
This wood pellet manufacturing plant in Taiwan project is for 1-2t/h wood sawdust pellet production line, the total power is 200kw, the workshop is about 12*8*8 meters , the whole wood pellet line is characterized by compact design and reasonable structure, and satisfied by environment protection requirements, meanwhile it can be directed to customers' design.
The project has 6 employees, one shift per day, 6-8 hours per shift, and 300 days of production per year. It is worth mentioning that the equipment color of this project is white, which is a customized color for the customer.
Name:
Wood Pellet Line
Country:
Taiwan,China
Date:
March 28th, 2017
Capacity:
1-2T/H
Pellet Size:
8-12mm
The install period:
30 Days
Workshop size(L*W*H):
12m*8m*8m
Guiding Price:
120,000 USD
The wood pellet manufacturing plant in Taiwan project will build a new biomass pellet production line and set up supporting environmental protection facilities. The project composition and main environmental issues are shown in the table below:
| Category | Name | Construction Content |
| Main Project | Production Workshop | The workshop is a brick-concrete color steel roof structure, the ground is hardened, the building area is 3000m2, the main equipment includes: crusher, dryer, granulator, conveyor belt. |
| Auxiliary Project | Raw Material Yard | Located in the production plant, with an area of 300m2 |
| Finished Product Yard | Located in the production plant, with an area of 300m2 | |
| Public Project | Water Supply | Tap Water |
| Power Supply | Power is supplied by the local power grid. | |
| Drainage | Drainage ditches are set up around the plant area to drain and collect wastewater and rainwater in the plant area. | |
| Environmental protection project | Wastewater treatment | Domestic sewage is treated in a 5m3 septic tank and used as agricultural fertilizer; |
| Waste gas treatment | The processing workshop is closed, leaving only the entrance and exit; the crusher and granulator are equipped with a gas collection hood, and the dust is collected and treated by a bag dust collector and then discharged through a 15m high exhaust pipe; the hot air furnace exhaust is treated by a cyclone dust collector + water film dust collector and then discharged through a 15m high exhaust pipe. | |
| Noise prevention | The processing plant is closed; low-noise equipment is selected, and equipment maintenance is strengthened. | |
| Solid waste treatment | Domestic waste is collected and disposed of according to the "four-part method" and finally handed over to the local sanitation department for unified collection and treatment; machine repair waste oil is temporarily stored in the hazardous waste temporary storage room and regularly handed over to qualified units for disposal; hot blast furnace fuel slag is collected and used for urban road paving and construction site backfill. |
The wood pellet manufacturing plant in Taiwan project is designed to produce 2,500 tons of material particles per year, and the products are mainly used in rural and urban infrastructure construction, civil construction and other fields. The project product plan is shown in the table below:
| Serial number | Product name | Product specifications |
| 1 | Biomass pellets | Granular |
The main raw and auxiliary materials and kinetic energy consumption of this project are shown in the following table:
| Category | Material Name | Amount | Remarks |
| Raw (auxiliary) materials | Wood Strips, Straw | 4000t/a | Purchased |
| Bamboo Powder | 300t/a | Self-produced | |
| Energy consumption | Electricity | 100,000 kw·h/a | Local power grid |
| Biomass pellets | 200t/a | Self-produced | |
| Water consumption | Water | 75m3/a | Tap water |
The process flow of the wood pellet manufacturing plant in Taiwan project is as follows:
| Name | Model | QTY |
|---|---|---|
| Wood hammer mill for sawdust | SFSP 66*80 | 1 |
| Cyclone | ф1000 | 1 |
| Pulse dust collector | TBLMa.36b | 1 |
| U-Screw conveyor | TLSSU30 | 4 |
| cylindrical dryer for sawdust | ф1500*150000 | 1 |
| Bucket elevator | TDTG40/23 | 3 |
| Biomass pellet machine | MZLH420 | 1 |
| Cooling machine | SKLN14*14 | 1 |
| Vibrating screener | TDZS63 | 1 |
|
Packing machine / Belt and sewing machine |
DCS-50 | 1 |
| MCC Control Center ;Mimic control panel | / | 1 |
The wood pellet manufacturing plant in Taiwan project covers an area of 4,300m2, with a built standard plant area of 3,000m2, which is divided into raw material area, production area and finished product area. The production equipment in the production area is arranged in sequence according to the process flow, the material flow is smooth, and it complies with relevant regulations such as fire prevention, safety, and hygiene.
The overall layout has clear functional divisions, which is convenient for production continuity, and the project layout is basically reasonable.
After half a year's production, they replace the old ring die of wood biomass pellet mill with new ones. But after the replacement, the pelletizing result of the wood pellet press machine became bad. Once we were informed of the news, new wood pellet plant engineers were sent to Taiwan right away to help them solve their problem.
After cross-checking the ring die wood pelletizer machine carefully onsite, along with detailed communication with the operators, we found that the problem is that the gap between the roller and wood pellet mill ring die is not adjusted right, and the eccentric shaft of the wood pellet machine press roller is also not mounted in the right place.
During the adjusting process of the wood pellet manufacturing machine, our engineers gave the customer a demonstration of ring die replacement once again and repeated on the matters need attention when adjusting the gap between the wood pellet machine roller and ring die, until the wood pellet machine operator understand.
After adjustment, the wood pellet making machine pelletizing process runs very well and our client is very satisfied with the final wood pellets produced. "That's so great! " our client said. "Feel free to get in touch with us if you have other questions or problems, we will do our best help solve it using the shortest time possible.” Our engineer said. When our engineer return back, the boss of the wood pellet plant held the hands of our engineer, said "thank you so much for your help, your technique and experiences really do me a wonderful kindness.”
If you are planning to set up your own wood pellet production line or biomass wood pellets making factory, RICHI Machinery should be your best choice! Tell us your biomass raw material type, biomass pellet plant situation, wood pellet plant cost budget and other requirements, we will help you make the most suitable wood pellet plant business plan for you!
Since wood pellets fuel are green, renewable biomass energy, wood pellet production enjoys national policy subsidy in many countries. So it is exactly a profitable and promising project item to invest in. Richi Machinery is your reliable guidance and can provide you free consultation, help you start and promote your wood pellets manufacturing business.
With the demand for biomass pellets ever increasing, many people have entered into this wood pellet industry with the hope of making some profits. This has resulted in increase in biomass pellets production, but one of the most commonly asked question which is unknown to most is, how much wood pellets can you produce from a ton of biomass raw materials?
The following are 3 key factors that can affect the wood pellet factory or wood pellet company production output:
If you are planning for setting up a complete wood pellet manufacturing plant in Taiwan, our best price solutions maybe what you will be interested in – ring die wood pelletizing unit.
Don't hesitate to contact us if you are looking for customized 1-90t/h ton per hour biomass fuel sawdust pellet production line for sale, welcome contact us and get more details of our wood pellet plant machine and wood biomass pellet plant machine pelletizing solution.
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