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Australia 4-5 T/H Biomass Straw Wood Pellet Plant

This is our 15th pellet production line exported to Australia. This project is a wood straw pellet processing project. The customer uses wood and straw waste to process fuel pellets, and the final products will be sold in Australia. The project has a labor quota of 25 people. Production is carried out in two shifts, with one shift lasting 8 hours, and night production, with an annual working period of 300 days.

Australia 4-5 T/H Biomass Straw Wood Pellet Plant

OVERVIEW

2020.03.23, the customer from Australia sent this inquiry to Richi Machinery:

"Hi,I'm interested in your product, I would like some more details.We are interested in complete wood pellet production lines including drying system, we are wanting to convert Australian hardwood from wood off cuts, wood chip and sawdust different types of wood sizes. Our moisture content would about 60+ and needs to be below 15% before it becomes a pellet. We also use straw as main material."

In 2021.01.21, this 4-5t/h customized wood pellet line project was signed. The customer of this project has just entered the biomass wood pellets industry. During the negotiation process, we learned that the customer had negotiated with 12 whole wood pellet production line manufacturers. RICHI was the last one to enter his list of cooperation, but eventually became the most trusted China biomass pellet production line manufacturer by customers. Customers choose RICHI for many reasons. In addition to the quality of RICHI's products and brand awareness in many regions, customers value our full consideration for him.

  • Name:

    Biomass Wood Pellet Making Line

  • Country:

    Australia

  • Date:

    Expected in May 2021

  • Capacity:

    4-5 T/H

  • Pellet Size:

    6-10mm

  • The install period:

    50 Days

  • Workshop size(L*W*H):

    23M*26M*12M (L*W*H)

  • Guiding Price:

    330,000 USD

Project content and project composition

The biomass straw wood pellet plant in Australia project uses the existing factory building for construction. The site is currently vacant and has no original structures. The land is industrial land. The project covers an area of ​​2,100 m2 and a construction area of ​​1,550 m2. It includes screening plants, drying plants, pellet plants, finished product warehouses, intermediate warehouses, etc., with an annual production of 2,000 tons of biomass pellets.

First, the client company levels the site and excavates the earth in the project area, then the earth and construction materials are stacked and transported in and out of the site, followed by road construction, house construction, and decoration, and finally put into operation. The biomass straw wood pellet plant in Australia project content is detailed in the table below:

Project Category Name Project Content Remarks
Main Project Screening Plant Used for raw material impurity screening Newly Built
Drying Plant Equipped with biomass hot air furnace and drum dryer to dry the crushed raw materials Newly Built
Pellet Plant Equipped with biomass pellet machine to extrude and pelletize the dried raw materials, producing 20,000 tons of biomass pellets annually Newly Built
Drying Site Used for drying the crushed raw materials to reduce the moisture content of the raw materials to 20% Newly Built
Storage and transportation engineering Raw material yard With rain shelter, used for storing wood ear mushroom materials and corn stalks Newly built
Intermediate warehouse Used for storing crushed materials Newly built
Finished product warehouse Used for storing finished products Newly built
Auxiliary engineering Office Building area 100m2 Newly built
Public works Power supply Supplied by local power grid Relying on existing
Water supply  Supplied by local water supply network Relying on existing
Heating A 0.5t/h biomass boiler is installed for winter heating; the drying process of the production process uses a biomass hot air furnace to provide hot air Newly built
Environmental protection project Wastewater treatment Boiler wastewater is used for sprinkling water in the workshop to reduce dust, and is not discharged outside New construction
Waste gas treatment Boiler flue gas is treated by bag filter and discharged through a 20m chimney; the waste gas from the drying process is treated by bag filter and discharged through a 15m exhaust pipe; the dust from the crushing process and the screening process is treated by a gas collection hood + bag filter and discharged through a 15m exhaust pipe respectively; the waste gas from the granulator is treated by its own bag and discharged in an unorganized manner; the unorganized dust in the factory is collected Equipment sealing, water sprinkling to reduce dust, etc. New Construction
Solid waste treatment Employees' domestic waste is entrusted to the sanitation department for disposal; waste plastic film is sent to the waste recycling station for recycling; boiler and hot blast furnace ash and smoke residue are collected in bags as inorganic fertilizer for fertilizing surrounding farmland; industrial dust residue is collected and reused as raw materials in production New Construction
Noise treatment Foundation vibration reduction, sound insulation, noise reduction, etc. New Construction

Main Equipment list

The main equipment of the biomass straw wood pellet plant in Australia project is shown in the table:

Serial number Name Model Quantity
1 Drum separation screen 1200 type 1
2 Drum dryer 18000×2200 1
3 Biomass hot air furnace   1
4 Biomass pellet machine MZLH520 type 2
5 Conveyor 8000×600 4
6 Conveyor 11000×600 1
7 Biomass Boiler 0.5t/h 1
8 Bag Dust Collector   3
9 Gas Collector Hood   2

Besides, the electric circuit of this 4 tons per hour wood sawdust pellet production line strictly obeyed Australia/New Zealand electric standard. The wood pellet making plant was also equipped with emergency stop system and independent power switch for every single piece of wood pellet processing equipment to assure operating safety.

Design product plan and production scale

The main raw materials of the project are sawdust, wood chips and corn stalks. The two raw materials are produced separately and not mixed. The product plan is shown in the table below:

Serial number Product name Annual production volume Remarks
1 Biomass pellets 20,000t Moisture content 8%, bagged
Among them Sawdust and wood chips as raw materials 13,000t/a /
Straw as raw materials 7,000t/a /

Main ingredients of project products (straw raw materials)

Fuel Properties Values
Total Water 6%
Moisture on Air Dry Basis 1.22%
Ash on Air Dry Basis 3.62%
Volatile Matter on Air Dry Basis 78.18%
Sulfur on Air Dry Basis 0 .07%
As-received low calorific value 16.7MJ/kg
Air-dried carbon 43.64%
Air-dried hydrogen 6.08%
Air-dried nitrogen 1.24%
Fixed carbon 16.98%

Main ingredients of project products (sawdust and wood chips)

Fuel Properties Values
Total Water 11.70%
Moisture on Air Dry Basis 0.96%
Ash on Air Dry Basis 1.52%
Volatile Matter on Air Dry Basis 78.64%
Sulfur on Air Dry Basis 0.07%
As-received low calorific value 16.24MJ/kg
Air-dried carbon 45.66%
Air-dried hydrogen 6.32%
Air-dried nitrogen 1.88%
Fixed carbon 18.88%

Raw and auxiliary materials, energy consumption

The raw and auxiliary materials consumption of this biomass straw wood pellet plant in Australia project is shown in the table below.

Serial number Name Amount Remarks
1 Sawdust and wood chips 32236.90t/a Moisture content 60%
2 Corn straw 10948t/a Moisture content 40%
3 Biomass pellet fuel 420t/a Self-production and self-use, biomass hot air furnace consumption 400t/a, biomass hot water boiler consumption 20t/a
4 Packaging bags 400,000/a Specification: 50kg/bag
5 Water 533.16t/a /
6 Electricity 50,000kW·h/a /

Process design

  1. The biomass pellets of this biomass straw wood pellet plant in Australia project are produced in batches with sawdust chips or corn stalks as raw materials. After entering the site, wood waste or corn stalks are sent to the raw material yard for storage.
  2. When sawdust chips are used as raw materials for production, they are first sent to the drying yard for drying to reduce the moisture content of the raw materials to 20-25%; when corn stalks are used as raw materials for production, the corn stalks are directly crushed, and the particle size of the crushed materials is 3mm.
  3. After crushing, the materials are sent to the drying yard for drying to reduce the moisture content of the raw materials to 20%.
  4. After drying, the raw materials are screened by the drum separator, and the large-size materials are sent back to the crusher for secondary crushing. The qualified materials are sent to the intermediate warehouse by the loader for storage. During the drying period, the raw materials are covered with rain.
  5. The materials stored in the intermediate warehouse are transported to the drum dryer by a closed belt conveyor for drying. The drum dryer is equipped with a biomass hot air furnace to dry the materials. The moisture content is about 15%. The materials are sent to the straw wood pellet mill machine by a closed belt conveyor for granulation in a closed space.
  6. The temperature in the granulator is controlled at 110~120℃, and the moisture in the raw material itself that has not been completely dried is used to press it into granules. The product size is 6-10mm in diameter and 2~5cm in length. The granulator is a closed device with its own cloth bag to treat the exhaust gas. After the qualified product granules are naturally cooled, they are manually packaged and put into storage for sale.

Plane layout

The site of this biomass straw wood pellet plant in Australia project has a flat terrain. The raw material yard, drying yard, intermediate warehouse, screening workshop, drying workshop, granulation workshop, and finished product warehouse of the production project are arranged sequentially in the factory area, so that the process of "raw materials entering the factory - raw materials storage - production - finished product storage" can be operated in a flow-line manner.

The living area is located in the northwest corner of the project. The dominant wind direction of the project location is southwest wind all year round. The project production area is located in the lower wind direction of the living area. The dust and exhaust gas in the project production area have little impact on the living area.

In addition, in order to beautify and improve the factory environment, the factory selects local dust-resistant varieties and selects ornamental tree species in key areas. The living area and production area of ​​the factory are greened to improve the production and living environment of employees and the external image of the factory, and create a modern factory atmosphere.

Overview of Australia's potential for starting biomass straw wood pellet plant

Australia's bioenergy industry remains active and full of ideas about how to keep up with the international pace. The prospects for developing a biomass wood straw pellet production line in Australia are generally positive. ‌

Although Australia's bioenergy industry started late, with the global emphasis on environmental protection and sustainable development, biomass pellets, as a renewable energy source, are increasing in demand and market potential. The Australian government and relevant departments are also gradually introducing relevant policies to support the development of biomass energy. ‌

  1. First, the increasing global attention to environmental protection and sustainable development has prompted more and more countries and regions to promote the use of biomass pellet fuels to reduce dependence on fossil fuels. This trend provides a good external environment for the development of Australia's biomass pellet market. ‌
  2. Secondly, the production technology of biomass pellets is already very mature, the production cost is constantly decreasing, and the production efficiency is also improving. This makes biomass pellets more competitive in the highly competitive market. ‌
  3. In addition, Australia has abundant biomass resources, such as bagasse, wood waste, etc., which can be used as raw materials for the production of biomass pellets. This provides sufficient raw material guarantee for the construction and operation of biomass pellet production lines. ‌
  4. However, the development of Australia's biomass energy industry still faces some challenges, such as the lack of clear strategies and supporting policies, and insufficient support at the regulatory level. These issues need further attention and resolution from the government and relevant departments.

In general, the prospects for Australia to develop biomass pellet production lines are broad, but it requires the joint efforts of the government and enterprises to formulate reasonable policies and strategies to make full use of this sustainable development resource.

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