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400-500KG/H Bamboo Pellet Plant In Ethiopia

This is a small 400-500kg/h bamboo pellet plant in Ethiopia. The project produces 400-500kg bamboo pellets per hour. In addition to bamboo pellets, the project is equipped with a complete bamboo powder processing system with an output of 4t/h.

400-500KG/H Bamboo Pellet Plant In Ethiopia

OVERVIEW

Ethiopia is rich in bamboo resources, with a bamboo forest area of more than 1.47 million hm~2, accounting for about 5% of the total bamboo forest area in the world and 40% of the total bamboo forest area in Africa.

Ethiopia's bamboo product processing is mainly based on traditional workshop processing, and factory production is still in its infancy; the development of the bamboo industry faces problems such as lack of bamboo forest management, poor market development, imperfect bamboo industry chain, and weak scientific research and technology promotion.

Ethiopia has abundant bamboo resources and low labor costs, which is suitable for the development of labor-intensive bamboo industry. The market demand for bamboo products is large, and it also has good investment policies. Therefore, for many companies and investors, investing in Ethiopia to build factories and develop the bamboo industry is a very promising investment.

Based on the rich resources and market demand, the client of this 400-500kg/h bamboo pellet plant in Ethiopia project, an agricultural company, invested 220,000 US dollars to build a "bamboo crushing and granulation production line".

After the completion of the project, it will form an annual production scale of 10,000 tons of ecological bamboo powder and 1,000 tons of bamboo biogranules. In addition, the project has 20 employees, adopting a single shift system, 8 hours per shift, and 300 working days per year.

  • Name:

    Bamboo pellet line

  • Country:

    Ethiopia

  • Date:

    2024.03.07

  • Capacity:

    0.4-0.5T/H

  • Pellet Size:

    6-8mm

  • The install period:

    30 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    220,000 USD

Product plan

The product plan of this 400-500kg/h bamboo pellet plant in Ethiopia project is shown in the table below.

Product Name Specifications Packing Specifications Capacity
Ecological Bamboo Powder 40-1000 Mesh 40kg/Bag 10000t/a
Bamboo Bio-Pellets 3-8cm 40kg/Bag 1000t/a

Main raw and auxiliary materials

The bamboo materials used in the 400-500kg/h bamboo pellet plant in Ethiopia project are mainly the bamboo segments and bamboo scraps produced by the bamboo stick factory. The main raw and auxiliary materials consumption of the project is shown in the table below.

Serial number Name Annual consumption Storage cycle Maximum storage capacity Remarks
1 Bamboo material 13000t Half a month 600 Purchased from outside, moisture content is about 15%-30%
2 Water 360t / / /
3 Electricity 150,000KWh / / /

Project construction content

The specific content of this 400-500kg/h bamboo pellet plant in Ethiopia project construction is shown in the table below.

Engineering type Name of single Engineering Content and scale of the Engineering
Main engineering Factory A one-story steel structure factory with a total construction area of 1,864 square meters. The factory is about 58 meters long, 32 meters wide and 8 meters high. The factory is equipped with a raw material storage area, a production and processing area and a finished product yard
Public engineering Water supply Supplied by the municipal pipeline network, the project water consumption is 360t/a
Drainage Rainwater and sewage are separated, and domestic sewage is treated in a septic tank and regularly cleaned for agricultural fertilizer, and is not discharged
Power supply Supplied by the municipal power supply network, with a power consumption of about 150,000 kWh/a
Storage and transportation engineering Finished product warehouse Located on the northwest side of the steel structure factory building, with an area of ​​about 100m2
  Raw material warehouse Located on the northeast side of the steel structure factory building, with an area of ​​about 200m2
Auxiliary engineering Office area A 2-story brick-concrete structure factory building, the factory building is 45 meters long and 17 meters wide, each floor is 4 meters high, with a construction area of ​​about 1,500㎡, the office area is located on the second floor of the factory building, and the first floor is temporarily idle
Environmental protection engineering Waste gas The waste gas generated by crushing, pulverizing, grinding, screening, packaging and granulation is discharged through a 15m high exhaust pipe after being treated by a bag dust collector
Wastewater The rainwater and sewage are separated. The domestic sewage is currently precipitated in the septic tank and regularly cleaned out and used as agricultural fertilizer. After the construction of the sewage pipeline is completed, the domestic sewage will be included in the municipal sewage network after being treated in the septic tank
Noise Low-noise equipment is selected, and sound insulation, vibration reduction and other measures are adopted
Solid Waste General Solid Waste The factory area has a temporary storage place for general solid waste, located in the northeast of the steel structure factory building, with an area of ​​about 10m2
Domestic Waste Domestic waste is transported by the sanitation department

Main bamboo pellet production facilities

The main production facilities of this 400-500kg/h bamboo pellet plant in Ethiopia project are shown in the table below:

Serial number Equipment name QTY
1 Ultrafine pulverizer 2
2 Coarse pulverizer 2
3 Bamboo dryer 1
4 Screening machine 2
5 Conveyor feeder 4
6 Bamboo pellet machine 1
7 Storage silo 2

Project layout

This 400-500kg/h bamboo pellet plant in Ethiopia project uses the existing factory building. A raw material area is set up on the northeast side of a one-story steel structure factory building; a finished product area is set up on the northwest side; and a production area is set up on the south side.

The production area is equipped with a coarse crusher, dryer, grinder, powder selector, biomass pellet machine, etc. from east to west; a two-story brick-concrete factory building, the first floor is temporarily idle, and the second floor is mainly an office area. The office area and the production area are set up independently to avoid the impact of production on the company's office administrative staff.

The personnel and logistics routes of this Ethiopia bamboo biomass pellet production line project are clear, and the factory layout is conducive to the production collaboration of various departments during the production and operation of the project, thereby improving production efficiency. In general, the overall layout of the project is relatively reasonable.

Design of bamboo powder and bamboo pellet production process

This 400-500kg/h bamboo pellet plant in Ethiopia project is mainly engaged in the manufacture of ecological bamboo powder and bamboo biomass pellets.

Brief description of bamboo powder process flow:

  1. Chipping:
    Bamboo material crushing is to send the bamboo material to the coarse crusher to press it until it breaks and then cut it into 5-50 mm long square or strip raw bamboo blocks.
  2. Drying:
    The moisture content of bamboo material is about 15%-30%. The crushed bamboo material is sent to the dryer (electric heating) for drying. The drying temperature is controlled at 88℃~280℃. The moisture content of the bamboo material after drying is controlled at 1%~16%. The dried bamboo material enters the crushing process.
  3. Crushing:
    The dried bamboo material is crushed by a coarse crusher to obtain a semi-finished bamboo powder with a particle size of less than 40 mesh, or a diameter of 2 mm and a length of more than 3.0 mm.
  4. Grinding:
    Grinding is to convey the crushed bamboo powder semi-finished product to the grinder through the conveying and feeding seal to obtain 40-2000 mesh dry bamboo powder.
  5. Screening:
    The ground bamboo powder is conveyed to the powder selector through the conveying and feeding seal to be screened to obtain 40-1000 mesh bamboo powder. Unqualified products are conveyed to the biomass pellet machine through the conveying and feeding seal for granulation, and qualified products enter the packaging process.
  6. Packaging:
    The screened bamboo powder is manually packed into packaging bags with a specification of 40kg/bag. After bagging, it is uniformly stored in the warehouse for sale. The packaging area is closed for operation.

Brief description of bamboo bio-granule process flow:

  1. Granulation:
    The screened bamboo material is transported to the feed port of the biomass pellet machine through a conveyor feeder, and falls vertically from the feed port onto the upper surface of the bamboo pelletizer frame plate. After the frame plate rotates, the material is continuously and evenly distributed on the inner cavity surface of the mold (the contact surface between the pressure roller and the mold). Under the rolling of the pressure roller, the powdered material passes through the holes of the mold (the through holes evenly distributed on the inner surface of the mold).
    During this process, the material is subjected to high pressure and high temperature, which causes the powder particles to form a cylindrical solid body that continues to lengthen. This cylindrical solid body continues to lengthen until it is cut by the cutter around the uniform mold, forming bamboo biomass pellets.
    The pellets scattered around the mold are concentrated to the discharge port by the curved puller teeth, and the pellets fall automatically under the action of gravity. At this point, the pressing process of the pellets is completed.
  2. Cooling & screening:
    The formed bamboo pellets are inspected and screened after natural cooling. Unqualified products enter the bamboo pellet mill for re-granulation, and qualified products enter the packaging process. This biomass pellet plant project does not add binders during the granulation process, and the bamboo pellets are sealed.
  3. Packaging:
    The formed biomass bamboo pellets are weighed and bagged, with a specification of 40kg/bag. After bagging, they are uniformly stored and sold. Because the formed pellets are large, the packaging basically does not generate dust.

What is the prospect of building bamboo pellet plant in Ethiopia?

‌The prospect of processing bamboo pellets in Ethiopia is very broad‌. Ethiopia has rich bamboo forest resources, with a bamboo forest area of 1.47 million hectares, accounting for about 5% of the world's total bamboo forest area and 40% of the total bamboo forest area in Africa.

In addition, Ethiopia has a variety of bamboo species, mainly including lowland bamboo and highland bamboo, which are distributed in different geographical regions.

Market demand and economic benefits

Although the development of Ethiopia's bamboo industry is in its infancy, there is a large market demand, especially for bamboo products such as bamboo furniture, bamboo buildings, and bamboo fuel.

With the improvement of environmental awareness, bamboo as a fuel to replace wood has also shown great market potential, which helps to combat soil degradation and deforestation. In addition, Ethiopia has low labor costs and is suitable for the development of a labor-intensive bamboo industry.

Investment environment and policy support

The Ethiopian government has a positive attitude towards the development of the bamboo industry and provides good investment policies.

The International Bamboo and Rattan Organization is also promoting the development of Ethiopia's bamboo industry, especially the establishment of the "China-Africa Bamboo Center" has brought new opportunities for the development of Ethiopia's bamboo industry.

In addition, China and Ethiopia are also deepening their cooperation in the bamboo industry, jointly promoting the development of the bamboo industry.

Technical and market challenges

Although Ethiopia is rich in bamboo resources, the bamboo industry still faces some challenges, including lack of management, poor market development, imperfect industrial chain, and weak scientific research and technology promotion.

Therefore, investors need to pay attention to these challenges and seek solutions to make full use of Ethiopia's bamboo resource advantages.

If you also want to build a project similar to this 400-500kg/h bamboo pellet plant in Ethiopia project, feel free to contact RICHI MACHINERY for information such as solutions, equipment configuration, quotation, engineering installation, personnel training, etc.

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