This is a small biomass pellet fuel processing project located in Kyrgyzstan. The biomass pelletizing plant in Kyrgyzstan project has an investment of 70,000 US dollars and an annual output of 1,600 tons. The project has 5 employees, the production line runs 8 hours a day, and 300 days a year. The project mainly uses wood waste and straw waste as raw materials.
The wood processing industry in Kyrgyzstan is one of its main industries. Although the country's forest resources are limited, the wood processing industry still has a certain scale and growth potential.
In order to protect forest resources, the Kyrgyz government regularly implements export bans on wood and wood products, which to a certain extent restricts the supply of raw materials, but also provides opportunities for transformation for the wood processing industry.
The client of this biomass pelletizing plant in Kyrgyzstan project operates a small furniture factory with sufficient wood waste.
In addition, the client can purchase surrounding straw waste at a low price, so the project has a stable source of raw materials. The fuel pellets processed by this project will be sold to nearby jobs and used as raw materials for biomass boilers.
Name:
Small Biofuel Pellet Line
Country:
Kyrgyzstan
Date:
2024.04.19
Capacity:
0.6-0.7T/H
Pellet Size:
6-8mm
The install period:
15 Days
Control Mode:
Semi-automatic
Guiding Price:
70,000 USD
The project covers a total area of 2,500m2, including two production workshops and a biomass processing workshop with a construction area of 400㎡, producing 1,600t of biomass pellets annually. The main project contents are shown in the table below.
| Project Category | Project Name | Project Content and Scale |
| Main Project | Warehouse | 1, covering an area of 700m2, storing waste wood, the ground has been completely hardened. |
| Biomass Processing Production Workshop | Building area of 400m2, with production processes such as crushing and granulation | |
| Finished Product Warehouse | 1, building area of 200m2, the finished product warehouse temporarily stores biomass pellet fuel | |
| Office | 1, building area of 350m2, mainly used for office, reception, etc. | |
| Warehouse | Building area of 700㎡, used to store raw materials | |
| Public works | Water supply | Supplied by the local water supply network |
| Drainage | No wastewater is generated during the production process, and domestic sewage is discharged into the sewage network | |
| Power supply | Supplied by the urban power supply network | |
| Heating | The project does not produce in winter, and the building that needs heating in winter is the guard room, which uses electric heating. | |
| Environmental protection project | Wastewater treatment | No wastewater is generated during the production process of this project, and domestic sewage is discharged into the sewage pipe network |
| Waste gas treatment | The crushing dust is reduced by spraying water appropriately, and there is no organized emission; the crushing dust is treated by the bag dust collector that comes with the crusher, and the treated dust is collected together with the granulation dust through the gas collection hood to the main pipeline and treated by a main bag dust collector. After the treatment meets the standard, it is discharged through a 15m high exhaust pipe. | |
| Noise control | Vibration reduction and sound insulation measures are taken for noise-generating equipment | |
| Solid waste management | Domestic garbage is uniformly collected by the garbage bins in the station, and regularly handed over to the sanitation department for treatment, and the dust is returned to production. | |
| Groundwater and soil | The factory ground is hardened, with a hardened area of 5,000 m2. |
The biomass pelletizing plant in Kyrgyzstan project covers an area of 2500m2. The buildings (structures) of the project mainly include production workshops, product warehouses and offices, with a total construction area of 2030m2. The project belongs to construction land, and the building contents are detailed in the table below.
| No. | Project | Building Area (m2) | Main Function |
| 1 | Processing Workshop | 400 | 1st floor, including crushing, granulation and other production processes |
| 2 | Dormitory | 350 | 1st floor, staff rest |
| 3 | Office Area | 350 | 1st floor, mainly used for office, reception, etc. |
| 4 | Cafetery | 30 | 1st floor, staff dining, etc. |
| 5 | Finished product warehouse | 800 | 1st floor, finished product storage |
| 6 | Warehouse | 700 | 1st floor, storage of raw materials |
The main production equipment of this biomass pelletizing plant in Kyrgyzstan project is detailed in the table below.
| Serial number | Equipment name | QTY |
| 1 | Chipper machine | 1 |
| 2 | Hammer mill crusher | 1 |
| 3 | Loading dragon | 1 |
| 4 | Biomass pellet machine | 1 |
| 5 | Bag dust collector | 2 |
| 6 | Conveyor | 3 |
The main raw and auxiliary materials and their usage for this biomass pelletizing plant in Kyrgyzstan project are shown in the following table:
| Serial number | Name | Annual consumption | Maximum storage capacity | Storage location |
| 1 | Waste wood | 1450.48 tons | 60 tons | Warehouse |
| 2 | Packaging bags | 4.16 10,000 | 2,500 | Production workshop |
| 3 | Corn stalks | 72.7 tons | 20 tons | Warehouse |
| 4 | Wood chips | 72.724 tons | 15 tons | Warehouse |
The product plan for this biomass pellet plant in Kyrgyzstan project is as follows:
| Serial number | Product name | Annual output | Product specifications |
| 1 | Biomass pellets | 1600t | Diameter 6-8mm |
The performance indicators that the biomass pellets processed by this biomass pellet production line in Kyrgyzstan project can achieve are:
| Item | Pellet fuel | |
| Main raw material is woody | Main raw material is herbaceous | |
| Diameter or maximum cross-sectional dimension D, mm | 6≤D＜25 | |
| Length L, mm | 4D≤L＜8D | |
| Molding fuel density, kg/m³ | ≥1000 | |
| Total moisture Mt, % | ≤11 | |
| Ash content Ad, % | ≤10 | ≤6 |
| Low calorific value Qnet, V, arMJ/kg | ≥14 | ≥17 |
| Volatile phenol V, d, % | ≥60 | ≥70 |
| Anti-crushing, % | ≥90 | |
| Crushing rate, % | ≤5 | |
| Note: Method of expressing cross-sectional dimension D ①When the cross section is circular, take the diameter ②When the cross section is square, take the diagonal of the cross-sectional area ③When the cross section is other shapes, take the maximum cross-sectional dimension |
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In today's modern industrial production, the reasonable configuration of the equipment of the biomass wood pellet production line is one of the important factors to improve production efficiency and reduce costs.
Reasonable configuration of the equipment of the wood pellet production line can help the wood pellet plant improve product quality, reduce production cycle, reduce energy consumption, and improve employee work efficiency.
Before configuring the equipment of the wood pellet production line, you first need to fully understand the production needs of the enterprise. This includes product types, output, production cycle, etc. Through accurate understanding of production needs, appropriate equipment can be selected in a targeted manner and configured reasonably.
Equipment layout is an important part of the configuration of biomass pellet production line. Reasonable equipment layout can reduce the transportation distance of materials and personnel and improve production efficiency.
When making equipment layout, the order of production process and the flow direction of materials should be taken into account to minimize waiting time and waste on the production line.
When selecting biomass pelletizing plant equipment, the flexibility and scalability of equipment should be considered.
Flexible equipment can adapt to the production needs of a variety of products and reduce the cost of equipment replacement. Scalable equipment can be expanded according to the production needs of the enterprise to meet future development needs.
With the continuous development of science and technology, automation technology is more and more widely used in biomass pelleting plant equipment.
The use of advanced automation technology can improve the automation level of the production line, reduce manual operation and reduce production costs. For example, robots can be used to complete repetitive and dangerous work, improve production efficiency and product quality.
When configuring biomass pellet production line equipment, it is necessary to consider the maintenance and maintenance of equipment. A reasonable equipment maintenance plan can extend the service life of the equipment and reduce equipment failures and downtime.
At the same time, it is necessary to ensure the safety of the equipment and take necessary safety measures to ensure the safety of employees.
When selecting biomass pelletizing plant equipment, equipment performance evaluation should be conducted. This includes evaluation of equipment production capacity, energy consumption, service life, etc.
Through equipment performance evaluation, equipment with excellent performance, low energy consumption and long service life can be selected to improve production efficiency and reduce costs.
In short, reasonable configuration of equipment is an important means to improve production efficiency and reduce costs.
By understanding production needs, optimizing equipment layout, considering equipment flexibility and scalability, adopting advanced automation technology, performing equipment maintenance and maintenance, and conducting equipment performance evaluation, reasonable configuration of production line equipment can be achieved, and the competitiveness and economic benefits of biomass pellet processors can be improved.
If you also want to build a biomass pelletizing plant in Kyrgyzstan, feel free to contact RICHI MACHINERY for professional technical support and plant construction plans!
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