Germany 8 Tons/hour Automatic Biomass Wood Pellet Plant

Germany is the birthplace of biomass fuel wood pellet machines, and it is also the place where the most advanced biomass pellet machines are produced. However, on the basis of the same technology and quality, price and service have become the reason why German customers choose Richi Machinery for this 8t/h ce full wood pellet plant project.

In the past, many people would search on Google: German pellet machine, German wood pellet machine, German pellet mill, pellet mill Germany, wood pellet mill Germany, pellet making machine Germany, wood pellet machine Germany, woodworking machines made in Germany, at the time , they were looking for a pellet machine made in Germany; and now, they are looking for a nearby wood pellet machine manufacturer, no matter where the wood pellet machine manufacturer comes from.

Because the client is from Germany, they have very strict requirements for equipment and technology. After 7 months of long negotiations, the project was finally won by RICHI Machinery, which will build our fifth wood pellet production line in Germany and also the 13th pellet production line project. (Our projects in Germany also cover the fields of feed pellets, grass pellets, organic fertilizer pellets, and cat litter pellets.)

product plan

This wood pellet plant in Germany project is engaged in the production of biomass wood pellet fuel. The specific product plan of the project is detailed in the table below.

Project composition and construction content

The specific project composition and construction content of the wood pellet plant in Germany project are shown in the following Table.

Main raw and auxiliary materials

The amount of main raw and auxiliary materials used in the wood pellet plant in Germany project is detailed in the basic information table, and the properties of main raw and auxiliary materials are detailed in the table below.

• Three residues:
  refers to the three residues in the forest, which are:
  logging residues (referring to branches, twigs, treetops, bark, leaves, roots, rattan, shrubs, etc.);
  timber residues (referring to timber cuttings);
  processing residues (referring to board skin, lath, wood and bamboo cuttings, sawdust, broken veneer, wood core, shavings, wood blocks, scraps, etc.).
  Contains 6.7% of impurities such as iron, and 10% of other impurities (such as plastic, paper scraps, etc.).
• Wooden scraps:
  Wood scraps are secondary small firewood, which refers to secondary processed logs with a material lower than the lowest grade of coniferous and broad-leaved logs but with a certain utilization value.
  Including: secondary processed wood (referring to secondary processed logs with a material lower than the lowest grade of coniferous and broad-leaved logs but with a certain utilization value, wood production and utilization scraps, etc.
  Contains 6.5% of impurities such as iron, and 10% of other impurities (such as plastic, paper scraps, etc.).

Main production equipment

The main production equipment of this wood pellet plant in Germany project is detailed in the table below:

Wood pellet production process design

This project is mainly engaged in the production of biomass pellet fuel. The required raw materials are purchased from outside. The process flow of this 8t/h wood pellet plant in Germany is as follows:

The raw materials come from qualified suppliers and are inspected and put into storage. The purchased raw materials are put into storage, and plastics and other debris are first screened out, and then crushed. The scraps (such as nails, plastics, paper scraps, etc.) produced are sold for disposal.

The coarse parts are crushed and then conveyed to the wood pellet mill by conveyor belt conveyors and other equipment to start briquetting and pelletizing; finally, the excess dust is screened out and then put into the silo for cooling and bagging for storage.

1. Feeding section:

   After the raw materials enter the wood pellet plant, they are manually discharged to the raw material area.

2. Crushing section:

   The wood pellet plant raw materials are transported by the belt conveyor to the wood pellet hammer mill crusher for crushing.

3. Granulation section:

   The crushed material is sent from the hopper to the extrusion bin of the biomass wood pellet machine, and the crushed material is squeezed into the inner hole of the ring die through the material roller.

   Through the hot extrusion molding of the ring die, in the pellet forming process, the material friction generates heat, and the generated heat dries the moisture in the material, and the extruded material is cut into cylindrical pellets at the exit of the wood pellet machine.

   The whole wood pellet plant pelletizing process is physical extrusion molding without adding any binder.

4. Inspection, measurement, packaging and warehousing section:

   The products are packaged and put into the warehouse after manual inspection, for sale.

Besides, the electric circuit of this 8 tons per hour high quality wood pellet production line with ce strictly obeyed Germany electric standard. The8t/h computer control easy to use wood pellet manufacturing plant was also equipped with emergency stop system and independent power switch for every set of wood pellet production equipment to assure operating safety.

Reasonable workshop layout

The factory building of this wood pellet plant in Germany project is rectangular. The project workshop mainly consists of raw material crushing area, granulation area, raw material stacking area, product storage area, production office and auxiliary facilities.

The project sets the production area in the north of the raw material crushing area equipment workshop in the middle of the plant, and the south area is the finished product storage area. The project production area and supporting auxiliary areas are relatively separated, which can meet the needs of plant management and production and processing.

The project entrance and exit are set on the south side of the plant, connected to the village road, which is convenient for plant transportation. The layout of the project production workshop is carried out according to the process flow, the functional division of the production area is clear, and the plane layout is reasonable and feasible.

Cleaner Production Analysis

The wood pellet plant in Germany project complies with the standards of clean production. Clean production is an environmental strategy to achieve sustainable development of economy and environment, which continuously applies the overall preventive environmental strategy to production processes, products and services, improves ecological benefits and reduces the impact of human activities on the environment.

Raw and auxiliary materials

The main raw materials required for the project production are wood block scraps, three wastes (shavings, sawdust powder and other scraps), etc., which do not involve the use of toxic chemicals and meet the requirements of clean production.

Advanced production technology and equipment

This wood pellet plant in Germany project is mainly engaged in the production and processing of biomass pellet fuel. The main production process adopts the most advanced RICHI wood pellet processing equipment.

Compared with traditional equipment, it has the characteristics of high efficiency and energy saving, high degree of automation, and less waste, which meets the requirements of clean production.

Resource and energy utilization

The main energy used in the project is electricity, which is a clean energy. The main raw and auxiliary materials used in the project are not toxic or raw materials with relatively low toxic content. Therefore, from the analysis of energy consumption, this project can basically meet the requirements of clean production.

Product index analysis

The biomass pellet fuel produced by the wood pellet plant in Germany project meets the national standards in various indicators.

Analysis of pollutant generation

1. Sewage: The domestic sewage of the project is discharged into the municipal sewage network after pre-treatment in the septic tank and is included in the Fuqing Rongyuan Sewage Treatment Plant for unified treatment and meets the standards. It is not directly discharged into the surface water;
2. Waste gas: The dust of this project is collected and treated by bag dust collectors and then discharged through a 15m exhaust pipe. A small amount of uncollected waste gas is discharged in an unorganized form, which has little impact on the regional atmospheric environment quality;
3. Solid waste: The recyclable solid waste generated by the project is collected and sold to other recycling companies for comprehensive utilization; non-recyclable solid waste and domestic garbage are planned to be entrusted to the sanitation department for regular transportation and unified disposal.

Environmental management

1. Raw material management:
   Poor raw material management and losses during storage and transportation are one of the reasons for the high consumption of raw materials. The open-air storage of raw materials not only causes the loss of raw materials and leakage, but also pollutes the environment. The raw materials of this project are stored in a special warehouse set up in the workshop to avoid unnecessary losses.
   In addition, the raw and auxiliary material warehouse is managed by a dedicated person, and the entry and exit of raw materials are strictly registered, the usage of raw materials is strictly controlled, and a quota management system for raw material consumption is implemented.
2. Process parameter control:
   The best process parameters are used in the production process of each product of the biomass pellet plant project. Strict control of process parameters is extremely important for improving production efficiency and reducing raw material consumption.

In summary, from the analysis of production process and equipment of raw materials, resource and energy utilization indicators, products, waste recycling indicators and environmental management requirements, the construction of this project meets the requirements of clean production.

Noise prevention measures

In order to ensure that the noise of the wood pellet plant in Germany project meets the local noise emission standards in Germany, the project has taken the following environmental protection measures:

• Arrange the operation time reasonably and do not operate at night;
• Install vibration damping pads on high-noise equipment such as crushers and grinders. The vibration damping pads have excellent damping and vibration reduction effects, which can reduce the sound pressure level of the equipment by about 10dB(A).
• In view of the high noise of single equipment such as crushers, grinders, and air compressors, the concentrated placement area of ​​these high-noise equipment is fenced and surrounded by lightweight solid partition boards. The partition board has good sound insulation effect and can be used as a partition wall of non-load-bearing walls of various buildings. The sound insulation effect can reach 15dB(A).
• Strengthen the management and maintenance of high-noise equipment. With the increase of service life, the noise of some equipment may increase. Therefore, it should be regularly inspected and monitored under the unified management of relevant environmental protection personnel.
  If the noise exceeds the standard, it should be promptly treated and the individual protection of workers in related operating positions should be increased. If glass windows are found to be broken, they should be repaired in time to reduce noise transmission.

Through the above measures, the impact of the project's mechanical equipment noise on the surrounding environment can be greatly reduced, and the factory boundary noise can be ensured to meet the local noise standards in Germany, so the noise control measures are feasible.

Prospects of building a wood pellet plant in Germany

The prospects of building a wood pellet production line in Germany are very broad. ‌ Germany's demand for environmentally friendly biomass fuels is increasing. Wood pellets, as a climate-friendly fuel, can be used as a substitute for traditional energy, with large market demand and high environmental benefits. ‌

The increase in demand for environmentally friendly biomass fuels in Germany is mainly due to the reduction of conventional energy reserves and the promotion of environmental protection policies. With the continuous reduction of coal, oil and natural gas reserves, the demand for energy is increasing worldwide, and the demand for heating with wood pellets is also increasing.

In addition, the German government's emphasis on environmental protection has also promoted the use of biomass fuels. ‌

The cost of investing in a wood pellet production line is relatively low, and the technical requirements are not high, which is suitable for investment by small and medium-sized enterprises. The return on investment of wood pellet processing plants is high, and the market demand for products at home and abroad is increasing. ‌

In terms of sales channels, wood pellets can be used as fuel for industrial boilers, drying plants and other facilities, replacing traditional coal and natural gas. In addition, wood pellets can also be exported to other countries to meet international market demand.

How to start your wood pellet plant in German?

The wood pellet plant equipment used in the manufacture of wood pellets includes: crusher, pulverizer, dryer, wood granulator, cooler, screening equipment, packaging machine, conveyor, dust removal equipment, silo,

It is also based on different customer conditions, how much wood pellet production equipment there is, a simple wood pellet press machine and one conveyor are good, a large wood pellet production line not only has all the wood pellet making equipment at the same time, but also has multiple sets of each type of equipment.

The conditions for building a wood pellet production line in Germany are as follows:

• The size of the workshop and the size of the transformer are determined by the customer's specific output and auxiliary equipment.
• Sufficient raw materials are the prerequisite for making pellets. The raw materials are as close as possible to the local area. This choice saves the cost of transportation to a certain extent.
• Choose stable quality wood pellet plant machinery. High output, low failure, good operation, etc., while ensuring the output, the equipment has stable performance.
• Funding. A single pellet machine needs about 10,000 US dollars. For a pellet machine production line with an output of 1-1.5 tons per hour, the investment in optical equipment requires 50,000-300,000 US dollars. This requires configuring the equipment according to the specific conditions of the raw materials. Different raw materials require different preliminary auxiliary equipment (pulverizers, dryers, etc.), and the investment size is also different. Therefore, it is necessary to find out the specific conditions of the raw materials before selecting the appropriate equipment.
• The problem of pellet sales. Considering the cost of freight and raw material processing, it is necessary to control the profit margin.

Finally to sum up: we must first inspect the raw materials and then consult the wood pellet production equipment. All German wood pellet plant equipment serves the raw materials.

CE wood pellet machine in Germany

What's the key equipment of a wood pellet plant in Germany? It's wood pellet machine. RICHI wood pellet machine can be applied for pelleting eucalyptus, pine, birch, poplar, fruit trees and crops straw, bamboo smashing. RICHI new generation pellet machinery offer the best solutions to the pelletizing difficulty of hardwood materials.

Our automated German wood pellet machine adopts gear driven system and ring die structure design so that to ensure the feeding frequency and uniform. Adopt international advanced manufacturing technolagy and offer various kinds of customized spare parts and pelletizing moulds, largely prolong the service life and quality of final wood pellets.

RICHI hot selling good quality wood pellet mill Germany is produced by RICHI Machinery Co. Ltd. Our factory located in Henan Provice, China. Our factory integrates designing, manufacturing, installation of complete wood pellet plant. Company has strong technical strength, detection means complete, perfect after sale service, excellent technology and wood pellet plant equipment, product quality assurance, reasonable price.

We can supply various types of CE certificate wood pellet making machine, spare parts; undertake feed machines, complete sets of engineering; transformation, various models of granulating machine overhaul; provide various models of high-quality ring mold, roller assembly. 

The production of feed grain professional machine, straw pellet machine, rice husk pellet machine, sawdust pellet machine, and the grand launch of reinforced wood pellet machine, efb pellet machine, bamboo pellet machine, cotton stalk pellet machine and other complete sets of biomass pellet plant equipment installation, commissioning; provide various stable performance pine biomass wood pellet machine for bio fuel pellets, biomass raw material molding machine.