The client of this 6t/h rice husk pellet plant in India project, an Indian energy company, invested 250,000 US dollars to build a 30,000-ton annual biomass pellet project.
The client of this 6t/h rice husk pellet plant in India project, an Indian energy company, invested 180,000 US dollars to build a 30,000-ton annual biomass pellet project. This project is to utilize waste resources and process waste resources (rice husks, reed residues, etc.) into biomass pellets. The biomass pellets are easy to store, transport, and use, without any harmful additives, with high combustion efficiency and clean and environmentally friendly.
After the project is completed and put into production, it will solve the problem of discarding waste materials such as husk waste and wood processing waste, increase employment opportunities, protect the environment, and promote local economic development, with good economic and social benefits.
The rice husk pellet production line project has a labor quota of 10 people and 300 working days per year. This project uses the newly built new plant, and only needs to install and debug the equipment. The construction period is short, and the installation period is about 10 days.
Name:
rice husk pellet line
Country:
India
Date:
2024.02.24
Capacity:
6T/H
Pellet Size:
6-8mm
The install period:
20 Days
Control Mode:
Semi-automatic
Guiding Price:
180,000 USD
India is one of the countries with the fastest economic development at present, and the energy development strategy has always played an important role in India's economic development. The relative shortage of energy, the irrationality of energy structure and energy resource storage area, and the energy waste and environmental pollution caused by the inefficiency in energy development and utilization have become important factors affecting the sustainable development of India's economy and society.
Therefore, the development of rural agricultural and forestry waste to achieve resource-based energy and the implementation of the strategy to promote the development of biomass energy play an important role in India's economic development.
The main raw materials of this 6t/h rice husk pellet plant in India project are mainly rice husks, which are more than 70% combustible, and the calorific value of rice husks is 12560-15070kJ/kg, which is about half of standard coal. It is a convenient and cheap energy source, especially in rice mills, which can obtain energy while processing rice husks. There are many rice mills around this project, and the main by-product of rice mills is rice husks, which provide raw materials for this project.
Therefore, this biomass pellet plant has a superior geographical location and convenient transportation, which saves transportation costs, comprehensively utilizes resources, and provides employment opportunities for nearby residents.
This 6t/h rice husk pellet plant in India project will build 3 production lines for processing rice husks, sawdust, reed residues, etc. into formed biomass pellets, with a production scale of 30,000 tons/year. This project consists of main projects, environmental protection projects, public projects, and supporting projects.
| Main project | Production workshop | One-story building, with a construction area of about 1000m2 (20m×50m), 3 production lines, and a production scale of 30,000 tons/year. |
| Auxiliary project | Office and living area | Two-story building, covering an area of about 100m2, with a construction area of about 200m2, the first floor is a canteen and lounge, and the second floor is an office. |
| Storage and transportation project | Warehouse | One-story building, the raw material warehouse has a construction area of about 1000m2, which is used to stack collected raw materials, and the finished product warehouse has a construction area of about 500m2, which is used to stack finished products. |
| Public works | Water supply | Part of the water used in the factory is provided by the municipal pipe network, and the rest is provided by well water. |
| Power supply | The power used in the factory is uniformly supplied by the local power supply network. | |
| Environmental protection projects | Noise control | Vibration reduction and sound insulation measures, etc. |
| Waste gas treatment | The workshop is a closed space; the crushing process, granulation process and cooling process are connected to the cyclone dust collector, the exhaust gas of the cyclone dust collector is connected to the bag dust collector, and the dust settled in the workshop is cleaned and treated with a vacuum cleaner. | |
| Wastewater treatment | The wastewater from the canteen is treated in the grease trap and discharged into the septic tank together with domestic sewage. After treatment in the septic tank, it is used as agricultural fertilizer and is not discharged outside. | |
| Solid waste disposal | The collected dust is reused in the production process; domestic garbage is regularly cleared and disposed of. |
The annual consumption of raw materials for the 6t/h rice husk pellet production line in India project is about 33,000 tons (the moisture content of raw materials is ≤ 12%). The raw and auxiliary materials of the project are detailed in the table below.
| Serial number | Name | Consumption |
| 1 | Wood chips | About 10,000 tons/a |
| 2 | Rice husks | About 20,000 tons/a |
| 3 | Reed residue | About 3,000 tons/a |
| 4 | Electricity | 125,000 kW·h/a |
| 5 | Water | 240t/a |
Molded biomass pellet products: The raw materials are mainly husks, with a diameter of about 8mm, a length of 2~3cm, an ash content of ≦8.0%, a density of ≧1.1t/m3, and a low calorific value of 3200kg/kcal. The moisture content of the finished product is less than 2%.
The process of this 6t/h rice husk pellet factory in India project has strict requirements on the moisture content of raw materials. The moisture content of the raw materials purchased for this project is less than 12%, and the moisture content of the finished product is not higher than 2%.
The entire production process of the project is completed on a closed production line, with only the raw material conveying, pelletizing feed conveying, and finished product conveying being open. The closed operation process is equipped with a bag dust collector for dust control, and the open operation process is equipped with a sweeper and a vacuum cleaner for dust control.
The equipment equipped for the biomass pellet production line project is shown in the table below.
| Serial number | Equipment name | Quantity |
| 1 | Crusher | 1 |
| 2 | Rice husk pellet machine | 3 |
| 3 | Cooler | 1 |
| 4 | Elevator | 1 |
| 5 | Automatic bag sewing machine | 1 |
| 6 | Cyclone dust collector | 3 |
| 7 | Bag dust collector | 1 |
| 8 | Vacuum cleaner | 1 |
| 9 | Belt conveyor | 4 |
| 10 | Forklift | 1 |
| 11 | Forklift | 1 |
| 12 | Transformer | 1 |
| 13 | Scale | 1 |
The site of this 6t/h rice husk pellet plant in India project is roughly rectangular. The main gate is located on the west side of the project, close to the highway, which is convenient for the transportation of raw materials and the output of finished products. The factory area consists of a production workshop, a warehouse and an office and living area, from north to south: warehouse, production workshop, office and living area.
The production workshop is located in the middle of the project, the finished product warehouse is located on the west side of the production workshop, the crushing area is located on the northeast side of the production workshop, the granulation area is located on the west side of the crushing area, and the packaging area is located on the south side of the production workshop. Due to the barrier of the wall and the distance attenuation, the impact of noise and dust on the surrounding environment is reduced, and the scale is located on the west side of the warehouse.
The 6t/h rice husk pellet plant in India project layout is reasonable, the logistics is smooth, the production line is arranged in the order of the process flow, and the plane layout meets the environmental protection requirements. The noise source is relatively concentrated. By taking noise control measures such as shock absorption and sound insulation, the noise at the factory boundary can be effectively guaranteed to meet the standard. The plane layout of this project meets the requirements of environmental protection.
There is a broad prospect for rice husk pellet processing business in India.
As an agricultural by-product, rice husk has abundant resources in India. Rice husks can be processed and transformed into a variety of high value-added products, such as biomass fuel, activated carbon, diatomaceous earth, etc., to meet the needs of different fields.
This product diversification provides entrepreneurs with the opportunity to choose suitable products for production and sales according to market demand and their own conditions. In addition, as a waste, rice husk has a relatively low acquisition cost. Through technological innovation and fine processing, it can be transformed into high value-added products to maximize profits.
With the advancement of environmental protection policies and people's pursuit of green products, the market demand for rice husk products will maintain steady growth. This provides a stable source of profit for entrepreneurs in the rice husk industry. Therefore, conducting rice husk pellet processing business in India can not only make full use of local agricultural by-product resources, but also respond to environmental protection needs and meet the market's desire for green products, thereby achieving good economic and social benefits.
However, despite the huge potential of the rice husk industry, entrepreneurs may encounter financing difficulties when expanding their business scale. Therefore, exploring innovative financing methods, such as creating low-return target funds and hybrid investment funds, is crucial to promoting the sustainable development of rice husk pellet processing business.
Through these strategies, the role of business in poverty alleviation and solving social problems can be more effectively promoted, thereby promoting the long-term development of the rice husk pellet processing business and set up rice husk pellet plant in India.
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