12T/H Biomass Rice Husk Pellet Production Line In Indonesia

According to the investigation of the surrounding areas of the 12t/h rice husk pellet plant in Indonesia project, there are a large number of grain crop bases around the project, which can provide a large amount of husk raw materials for the production of this project.

After the project is completed and put into production, it will solve the reuse of waste materials such as husk waste, straw, and wood processing waste, increase employment opportunities, protect the environment, and promote local economic development.

Project construction content

This rice husk pellet production line in Indonesia project covers an area of about 3,000m2. The buildings in the factory have been basically completed. The main contents are raw material warehouse, processing area, finished product warehouse, etc. The project construction content and scale are shown in the following table.

Main raw and auxiliary materials

The main products of this rice husk pellet production line in Indonesia project are biomass pellet fuels, with an estimated annual output of 30,000 tons of biomass pellet fuels, including 20,000 tons of husk biomass pellet fuels and 10,000 tons of sawdust/straw biomass pellet fuels.

The main raw and auxiliary materials of this project are shown in the table below.

Main equipment list

The main production equipment of this rice husk pellet production line in Indonesia project is shown in the table below.

Indonesia wood rice husk pellet production line process design

1. Raw materials
   The raw materials for this rice husk pellet manufacturing project are transported by car to the raw material yard for standby use. A certain amount of dust is generated during the transportation of raw materials.
2. Crushing
   The collected wood chips/straw raw materials are sent to the crusher for crushing into a material particle size that meets the molding requirements of the rice husk wood pellet mill machine. The crushed wood chips/straw raw materials are directly fed into the biomass pellet machine for pelleting. A certain amount of dust and noise will be generated during the crushing process.
   The husk raw materials of this rice husk pellet production line in Indonesia project do not need to be crushed and can be directly fed into the pellet machine for pelleting.
3. Granulation
   The husk and crushed wood chips/straw are conveyed to the rice husk pellet machine by a belt. The husk pellet presses the raw materials into pellets under high pressure. The pelletizing process generates dust and noise from the biomass pelletizer.
4. Natural cooling
   The temperature of the pressed biomass pellets is generally 40-50℃. They need to be cooled when packaged. They are collected in the silo and cooled naturally before being transported to the finished product yard for packaging.
   Unqualified products can be reused as raw materials, reprocessed, and recycled. The formed biomass fuel is small in volume, heavy in specific gravity, and resistant to combustion, making it easy to store and transport.

Analysis of rationality of 12 t/h rice husk pelletizing plant layout

According to the functional zoning of each site of this rice husk pellet production line in Indonesia project, the main construction contents of the project are raw material warehouse, processing area, finished product warehouse, etc. The raw material warehouse is located on the south side of the plant, and the finished product warehouse is located on the north side of the plant.

The doors of each warehouse are close to the access road, which is convenient for material transportation; the processing area is located on the west side of the warehouse, close to the inside of the plant, and there is a small mountain barrier on the west side of the plant, which can reduce the impact of various pollutants generated during the production process on the surrounding environment and residents.

Through the analysis of the plane layout of the rice husk pelleting plant, the production process of this project is relatively simple, the production layout is relatively reasonable, the nodes for the generation of various pollutants are relatively concentrated, which is convenient for the plant to carry out various pollution prevention and control measures, and each noise generation link has certain blocking measures, and through distance attenuation, it can ensure that the emission meets the standards. The roads in the plant are relatively convenient, which is conducive to material transportation.

In summary, the plane layout of this rice husk wood pellet production line in Indonesia project is relatively reasonable.

Why set up wood rice husk pellet production line in Indonesia?

There is a broad prospect for carrying out rice husk pellet processing business in Indonesia. This prospect is mainly due to Indonesia's favorable conditions in terms of natural environment, agricultural structure, market demand and government policies.

• First, Indonesia has unique natural conditions, including suitable climate and rich agricultural resources. Indonesia is located in the tropics, with suitable temperatures throughout the year, which is conducive to the growth of rice, so rice is one of Indonesia's main food crops. This climatic condition also facilitates the collection of rice husks, because the rice production is large and the corresponding rice husk resources are also abundant.
• Secondly, Indonesia's agricultural structure is mainly agricultural, with a large agricultural population, and rice is the main food of Indonesians. This demand provides a broad market for the rice husk pellet processing business. Due to the high rice production in Indonesia, a large amount of rice husks are produced every year. These rice husks can be processed into high-value-added products, such as biomass fuel, activated carbon, organic fertilizer, etc., to meet market demand.
• In addition, the Indonesian government attaches great importance to agricultural development and has introduced a series of policy measures to encourage agricultural development, including increasing investment in agricultural infrastructure and encouraging the introduction of foreign high-quality rice varieties. These policies provide policy support for the rice husk pellet processing business, which is conducive to the development and development of this business.
• Finally, from the perspective of environmental protection and sustainable development, the rice husk pellet processing business meets the needs of Indonesia and even the world for green energy and environmentally friendly materials. With the growth of global demand for clean energy, rice husk pellets, as a biomass fuel, have high combustion efficiency and low carbon emissions, and have huge market potential.
  At the same time, rice husks can also be processed into environmentally friendly boards, packaging materials, etc., which are widely used in furniture manufacturing, building decoration and other fields to meet the market demand for new environmentally friendly materials.

In summary, set up rice husk pellet production line in Indonesia and start rice husk pellet processing business not only has the advantages of natural resources and market demand, but also has the support of government policies and environmental protection trends, so it has a very broad development prospect.