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0.6-0.7T/H Straw Pellet Plant In Turkmenistan

This is a small straw pellet plant in Turkmenistan. The client has a large farm with plenty of straw waste. In order to maximize the value of these agricultural wastes, a new 0.6-0.7t/h straw pelletizing system was built.

0.6-0.7T/H Straw Pellet Plant In Turkmenistan

OVERVIEW

In recent years, some enterprises have emerged in various places that use biomass direct combustion technology to convert agricultural straw into electricity through energy conversion. It is estimated that each ton of straw can generate more than 600 degrees of electricity.

Biomass pellet fuel processed from straw is used for small special boilers in hotels and hotels in the city, which can save half the cost of using oil and gas as fuel, and is equivalent to the cost of using coal. In particular, since this biomass fuel does not produce sulfur dioxide when burned and does not pollute the urban environment and air, it is particularly suitable for small special boilers in cities.

In view of the broad market prospects of crop straw, the client of the project, a farm in Turkmenistan, invested 41,000 US dollars to build a new biomass (straw) fuel production project on its farm.

After the project is put into operation, it is expected to produce 1,000 tons of biomass (straw) fuel pellets annually. The processed pellets will be sold to surrounding factories as fuel for biomass boilers. The project is conducive to the comprehensive utilization of crop waste such as cotton straw, corn straw, and wheat straw in local rural areas, and promotes the development of circular economy.

In addition, in addition to processing straw pellets, the straw pellet plant in Turkmenistan project will also sell the crushed straw directly to local power plants as fuel for power plants.

  • Name:

    Straw fuel pellet plant

  • Country:

    Turkmenistan

  • Date:

    2024.05.11

  • Capacity:

    600-700KG/H

  • Pellet Size:

    6-8mm

  • The install period:

    15 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    41,000 USD

Main raw and auxiliary materials

The raw materials of this straw pellet plant in Turkmenistan project mainly include cotton straw, corn straw, wheat straw, etc. The annual consumption is shown in the following table:

Raw material name QTY Source
Cotton straw, corn straw, wheat straw, waste wood, etc. 1000 tons/year Purchase

Main straw pellet production equipment

The main production equipment of this straw pellet plant in Turkmenistan project is shown in the table below:

Serial number Equipment name QTY
1 Grab car 1
2 Straw crusher 1
3 Belt conveyor  1
4 Straw pellet making machine  1

Straw pellet line Production process design

This straw pellet plant in Turkmenistan project uses the existing production workshop of the customer's farm. There is no civil construction project. The construction period is only for the installation and commissioning of production equipment.

Brief description of the process:

  1. The main body of the finished straw fuel of the biomass pellet plant project is ≤1cm, and the raw materials are mainly cotton straw, wheat straw, etc. The raw straw is put into the straw crusher by a grab car for crushing.
  2. The crushed material is directly sent to the straw pellet making machine through a belt conveyor.
  3. After pelletizing, it is directly transported to the transport vehicle and transported out of the factory.
  4. In addition, part of the crushed straw is used for pelletizing, while part is directly conveyed to the transport vehicle, transported out of the factory and transported to the local power plant. Because the power plant has moisture content requirements for straw fuel, the moisture content is generally around 20%. Therefore, water spraying is used during feeding and crushing.

Note:

The raw material (cotton straw, corn straw, wheat straw, etc.) stacking site of the straw pellet production line in Turkmenistan project should be hardened with cement, and the ground should be impermeable. The material pile should be fully covered with plastic cloth to prevent the leaching water from polluting the groundwater during rainy days or causing dust pollution during windy days.

How to build a straw pellet plant in Turkmenistan?

The basic steps and key equipment for building a straw pellet plant in Turkmenistan include the following:

  1. Raw material selection and processing:
    The raw materials of the straw biomass pellet production line mainly include agricultural waste such as corn straw, wheat straw, rice straw, and rice husk. These raw materials need to be crushed and pulverized to ensure that they are suitable for pelleting.
  2. Production line equipment:
    The main equipment of the straw pellet manufacturing plant includes crusher, crusher, dryer, straw pellet mill, cooler, packaging machine, etc. These equipment are connected and coordinated to realize dust-free and fully automated biomass pellet processing.
  3. Process flow:
    The entire process includes crushing section, crushing section, drying section, pelletizing section, cooling and packaging section, etc. The raw materials are first crushed and pulverized, then dried, and finally pelletized by a straw pelletizer, cooled and packaged. This is a standard process. In the actual process design process, we will customize it according to the actual needs of the customer. In addition, the process will be different for different types of straw pellet processing.
  4. ‌Production line types‌:
    Depending on the raw materials, straw pelletizing plants can be divided into many types, including complete biomass pellet production lines using corn straw, wheat straw, rice straw, etc. as raw materials, and complete biomass pellet production lines using fruit shells, fruit residues, palm, etc. as raw materials.
  5. ‌Cost and benefit‌:
    The investment cost of straw pellet production plants varies depending on equipment configuration and scale. For example, the process flow of a large-volume biomass wood chip pellet machine production line uses raw materials such as wood, templates, straw, and rice husks. The price per ton of product can reach thousands of dollars, showing a high economic benefit.

In addition to pellet fuel, straw itself is an excellent forage grass. If the straw is fully utilized, the appreciation part may be 3 to 5 times the value of the grain grown by farmers.

Guide feed production enterprises to enter the field of straw feed production, vigorously develop straw commercial feed such as wrapped silage, pellet feed, and briquette feed, form a model of specialized storage, industrial processing, and breeding cycle, and promote the development of animal husbandry. There is also a bright future for the base material of edible fungi produced by straw processing.

If you want to carry out straw pellet processing business similar to this straw pellet plant in Turkmenistan project, whether it is straw feed processing, straw fuel processing or other special purpose straw pellet processing, feel free to contact RICHI MACHINERY to obtain detailed pellet production line solutions, equipment configuration and quotation, production line layout, installation diagram and other information!

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