RICHI LOGO

3.5-4T/H Wood Pellet Making Line In Ecuador

This is a wood pellet making line in Ecuador project with an hourly output of 3.5-4 tons. The client of this project is a small enterprise engaged in the processing and production of biomass pellets, with business scope of biomass fuel processing, wood processing, biomass molding fuel sales, etc.

3.5-4T/H Wood Pellet Making Line In Ecuador

OVERVIEW

The original output was 500 tons/year. Based on the prospects of wood pellets, the client of this project invested 110,000 US dollars to upgrade the existing equipment and facilities at the current site to build a construction project for the utilization of renewable resources with an annual output of 10,000 tons of biomass pellets.

This wood pellet making line in Ecuador project is divided into production workshop, raw material area, finished product warehouse, office and living area.

The production workshop is located in the middle of the factory, the raw material area is located on the south side of the factory, the finished product warehouse is located on the north side of the east side of the factory, the living and office area is located on the southwest side of the factory, and the factory entrance and exit is located on the west side of the factory.

The labor quota of this wood pellet production line project is 10 people, working 330 days a year, 8 hours a day, and no food and accommodation in the factory.

  • Name:

    Wood fuel pellet line

  • Country:

    Ecuador

  • Date:

    2023.05.11

  • Capacity:

    3.5-4T/H

  • Pellet Size:

    6-10mm

  • The install period:

    30 Days

  • Control Mode:

    Semi-automatic

  • Guiding Price:

    110,000 USD

Construction content and scale

The main construction content of this wood pellet making line in Ecuador project is to rely on the existing processing plant, dry material warehouse, finished product warehouse and other facilities, demolish the existing wet material warehouse, and build a new wet material warehouse to expand the storage capacity.

A new biomass fuel pellet processing production line and supporting environmental protection facilities will be built. The construction content of this project is shown in the table below:

Classification Name Construction content and scale Remarks
Main engineering Processing plant A biomass pellet processing production line is arranged in the plant, mainly including crushing, drying and granulation processes. Existing
Auxiliary engineering Office area Relying on kehu self-built house
Storage and transportation engineering Wet material warehouse The existing wet material warehouse will be demolished and a new closed wet material warehouse will be built with a warehouse volume of about 400m3. Update
Dry material warehouse Relying on the existing dry material warehouse, the warehouse volume is about 100m3. Relying on
Finished product warehouse Set up a closed finished product warehouse, the warehouse area is about 300m2. Relying on
Public engineering Power supply Local power grid power supply Relying on
Water supply Local water supply network Relying on
Environmental protection engineering Wastewater No production wastewater is generated; domestic wastewater is used as agricultural fertilizer after being treated in septic tanks and is not discharged. Relying on
Waste gas The dust generated by the crushing and granulation process is collected, treated by a bag filter, and discharged through a 15m high exhaust pipe. The drying waste gas is treated by a bag filter and discharged through a 20m exhaust pipe. New
Noise Sound insulation of the factory building, shock absorption of the foundation of production equipment, regular maintenance New
Solid waste Domestic garbage: handed over to the local sanitation department for treatment; burning grass ash: sold as agricultural fertilizer; dust collector dust ash: used as raw material for biomass pellets. Waste oil: After being temporarily stored in the hazardous waste temporary storage room, it is regularly entrusted to a qualified unit for disposal. Relying on

Consumption of main raw and auxiliary materials

The consumption of main raw and auxiliary materials for this wood pellet making line in Ecuador project is shown in the following table:

Category Name Annual consumption Source
1 Sawn timber, wood chips 11700t/a Purchased
2 Biomass pellets 200t/a Produced by our factory

Note: Sawn timber and wood chips are divided into dry materials (moisture content 11%-20%) and wet materials (moisture content 40%-50%), with wet materials accounting for 20% and dry materials accounting for 80%.

Ecuador Wood Pellets Process Design

Brief description of Ecuador Wood Pellets Process:

Crushing 1:

Wet sawn timber and wood chips with a moisture content of about 40%-60% are crushed by a crusher and then put into the wet material bin. Due to the high moisture content of the wet material, there is no need to consider the dust generation in the crushing 1 process.

Drying:

The wood pellet making line in Ecuador project uses a dryer to dry the wet material. The drying equipment uses self-produced biomass pellets as fuel, and the hot air generated by combustion dries the wet material. After drying, the material enters the dry material bin through a closed pipe.

The waste gas generated in this process includes fuel combustion waste gas and drying dust, which are collected and treated by a bag dust collector and discharged through a 20m exhaust pipe (DA002). The grass ash generated by the combustion of biomass pellets is a general solid waste and is sold as agricultural fertilizer.

Crushing 2:

Dry sawn timber and wood chips with a moisture content of about 11%-20% are directly crushed by a crusher and then put into a dry material bin. The dust generated in this process is collected and processed together with the granulation dust by a bag dust collector.

Granulation:

The dry material is transported to the granulator through a closed screw conveyor. Strong pressure friction between the material and the roller and template in the wood granulator generates a large amount of heat, which heats the material to about 80°C and presses the material into biomass pellets.

After the biomass pellets are naturally cooled, they are sent to the packaging area by a belt conveyor for packaging and sale. The dust generated in this process is collected and processed together with the crushing dust by a bag dust collector.

Main equipment

The wood pellet making line in Ecuador project uses existing crushers, granulators, screw conveyors, belt conveyors and other equipment, eliminates existing dryers, and adds 2 dryers to increase the processing capacity. The details are as follows:

No. Equipment Name Processing Capacity QTY Remarks
1 Wood Crusher 5t/h 1 Use Existing
2 Wood Dryer 0.5t/h 2 Update
3 Wood Pellet Mill 4t/h 1 Use existing
4 Screw conveyor / 1 Use existing
5 Belt conveyor 4t/h 1 Use existing

Why is Ecuador suitable for building a wood pellet making line?

The main reasons why Ecuador is suitable for building a wood pellet plant include:

Rich forest resources

Ecuador has rich forest resources, especially tropical rainforests, which provide sufficient wood raw materials.

Sustainable forestry management

The country implements sustainable forestry management to ensure the long-term supply of wood resources while protecting the ecological environment.

Policy support

The Ecuadorian government supports the development of renewable energy and environmental protection industries. Wood pellets, as biomass energy, may receive policy benefits.

Market demand

The global demand for renewable energy is growing. As a clean energy, wood pellets have broad market prospects and are in demand in both the local and international markets of Ecuador.

Cost advantage

Ecuador has relatively low labor costs, rich wood resources, and low raw material costs, which is conducive to reducing production costs.

Environmental benefits

Wood pellet processing helps reduce dependence on fossil fuels, reduce carbon emissions, and is in line with environmental protection trends.

Technical support

Ecuador has a certain amount of technical accumulation in the fields of forestry and biomass energy, and can provide technical support for wood pellet processing.

Geographical location

Ecuador is located in the northwest of South America, which is convenient for exporting wood pellet products to markets such as North America, Europe and Asia, with low logistics costs.

Sustainable development

Wood pellet processing is in line with the concept of sustainable development, using renewable resources and reducing the impact on the environment.

From the above content, it can be seen that Ecuador has advantages in resources, policies, markets, costs, environmental protection, technology and geographical location, and is suitable for the construction of wood pellet making line in Ecuador.

In addition to this wood pellet making line in Ecuador project, we have built many shrimp feed production lines, fish feed production lines, biomass pellet production lines and organic fertilizer production line projects in Ecuador.

If you also want to invest in the construction of livestock feed production line projects, feel free to contact RICHI MACHINERY to obtain information such as full plant design, equipment layout, civil engineering, production line 3D design, equipment quotation, delivery plan, etc.

Helping you Grow your Business

Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.

At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.

POSITION IN INDUSTRY

Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.

Global Reach, China base

Your Partner Beyond Project Completion

2000+ cases

RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.

Read More

The Right Combination


Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.

Industries We Serve

For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.

Need help with your pellet manufacturing plant project? Contact us today.

 

ANIMAL FEED

BIOMASS

WOOD

ORGANIC FERTILIZER

AQUA FEED

CAT LITTER

MUNICIPAL WASTE RECYCLING

SPECIAL PELLET PRODUCTION

RICHI MACHINERY

RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.

Learn More

Expertise

With our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.

Quality

At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.

Experience

With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.

service

Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.

contact us

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

Application:

* We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.