Indonesia 1-1.5T/H Wood Pellet Production Line

Project Engineering Composition

The wood pellet production line in Indonesia project covers an area of ​​1049m2, with an annual output of 4000t/a of biomass pellet fuel. It adopts the crushing-fine crushing-drying-granulation-packaging process, and simultaneously supports auxiliary projects such as dust removal, transportation, power distribution, and fire protection in each section.

The project engineering composition is detailed in the table below:

Raw and auxiliary materials and product scale

This wood pellet production line in Indonesia project is for biomass wood pellet processing. The main raw and auxiliary materials of the project are detailed in the following table:

main Equipment for the Indonesia small wood pellet line

The designed biomass pellet production line capacity of the project is 4000t/a. The main equipment of this wood pellet production line in Indonesia project is shown in the table below.

production process design of the Indonesia wood pellet plant

This wood pellet production line in Indonesia project purchases logs, transports them to the feeding area by forklift, and then enters the crushing workshop for crushing and fine crushing; then transfers them to the drying workshop for drying, and then to the loading workshop for turnover, and finally to the pelletizing workshop for pelletizing and packaging, and then temporarily stored in the finished product warehouse.

After the materials enter the production line, turnover, processing, and packaging are all located in the workshop. The specific process flow is as follows:

1. Chipping: The feeding area transports the wood raw materials into roots, and the moisture content of the raw materials is 60%~70%. For larger volumes of materials, the wood needs to be cut into wood chips of several centimeters by the blades on the rotor of the integrated chipper crusher.
2. Crushing: Small pieces of wood or wood chips after wood crushing enter the water drop crusher through the conveyor belt and are processed into flocculent wood chips of less than 3 centimeters by the high-speed rotating hammer.
3. Drying: The moisture content of the crushed wood chips exceeds 20%. The crushed materials are transported to the drum drying furnace through the conveyor belt. During the rotation of the drum, they are dispersed to the inner surface of the drum, and at the same time, they are dried by the heated air and discharged out of the drying barrel.
4. Pelletizing: The dried wood chips are transported to the wood pellet machine. The pressing roller squeezes the material out of the small holes of the mold through the extrusion of the biomass pellet machine.
5. Cooling and packing: The material exits the working room through the material dial and falls onto the conveyor belt. The conveyor belt is then transported to the cooling bin. The temperature of the newly produced pellets reaches about 50-60 degrees. The pellets need to be cooled in the cooling bin and then transported to the packaging machine via the conveyor belt for weighing, packaging, and storage.

General layout plan

The location of this wood pellet production line in Indonesia project is flat. According to the requirements of product technology, transportation, fire protection, safety and sanitation, combined with terrain and other factors, this project is arranged in a nearly rectangular shape, with a prominent entrance area and clear functional areas such as office area, production area and raw material area.

The general layout of the production area takes into account the smoothness of the production process, the compact connection of each production link, the short material transportation distance, which is convenient for energy saving and consumption reduction, and improves production efficiency.

How to build a wood pellet production line in Indonesia?

The process of building a wood pellet production line in Indonesia can be divided into the following main steps:

Preliminary preparation stage:

• Market research and investigation: Conduct preliminary research on the Indonesian market, collect basic information, industry trends, competition status, etc., to provide a basis for investment decisions. Conduct on-site investigations of Indonesia's laws and regulations, policy environment, market demand and labor conditions, and assess market potential and risks.
• Project planning: Based on the research results, formulate a detailed investment plan to clarify the investment scale, product direction, production process and market strategy.

Company Registration Phase:

• Choose company type;: Before registering a company in Indonesia, you need to determine the legal entity type of the company, such as a local company, a foreign-invested limited company, etc.
• Prepare documents: Including company name approval, company articles of association, shareholder information, etc.
• Register a company: Register the company through the online single submission system of the Indonesian Investment Coordinating Board, obtain a company registration number and related licenses.
• Tax registration: Obtain a tax number and complete it at the local tax office.

Production line construction phase:

• Land Acquisition: According to Indonesian government regulations, manufacturing must be located in industrial parks, but exceptions can be made in special circumstances.
• Factory Construction Process: Register with the Indonesian Investment Coordinating Agency and apply for company registration documents, including IP investment license, company articles, etc.
• Environmental Permit: Environmental impact analysis standard documents or environmental management and monitoring plans are required, submitted to the Ministry of Environmental Protection, and finally approved by relevant departments.

Production line equipment installation and commissioning phase:

• Equipment selection: Select suitable equipment according to production needs, such as wood crusher, dryer, pelletizer, packaging scale, etc.
• Installation and commissioning: Carry out equipment installation and commissioning to ensure the normal operation of the production line.

Production and operation phase:

• Raw material preparation: Collect small-diameter logs cut from the forest, scraps from wooden door factories, sawdust, shavings, etc. as raw materials.
• Production process: The raw materials are sliced, crushed, screened, dried, mixed, pelletized, cooled, stored, and packaged into finished biomass pellet fuel.

Notes:

• Building a factory in Indonesia requires compliance with local laws and regulations, ensuring investment compliance, and completing filing.
• Various licenses need to be obtained during the construction of the production line, such as location licenses, environmental assessment documents, environmental licenses, etc.
• Pay attention to environmental protection during the production process to ensure that production activities meet local environmental protection standards.

What is the development prospect of Indonesia's biomass pellet industry?

From the perspective of regional distribution, in terms of production, the global production of wood pellets is mainly concentrated in Europe, North America, China and other countries and regions. Among them, North America (including Canada and the United States) is the largest wood pellet production area, accounting for more than 45% of the output; followed by Europe, with a market share of about 35%.

In terms of consumption, Europe has become the world's largest wood pellet consumer market. In many countries and regions such as the United Kingdom, France, Germany, and Italy, wood pellets have been widely used in industrial heating, residential and other fields, and the market penetration is at a high level.

However, in Asia, Indonesia, Malaysia, Vietnam and other countries are the main producers of wood, and the sales volume of wood pellets has always been at a low level. In the future, driven by the European market and driven by domestic application needs, the industry still has a large room for development.

As waste wood, wood pellets are used as biofuels, which not only solves the waste of resources, but also meets the energy consumption needs of various countries. Therefore, the application demand is relatively high in the world. In the Asia-Pacific region represented by Indonesia, although it is the main export area of ​​wood, it does not attach much importance to the development of the wood pellet industry, and the domestic market sales and demand are relatively low.

In the future, driven by the North American and European markets, the Asia-Pacific region is expected to become the main driving force for the development of the wood pellet industry, and the investment potential of the Indonesian market is also considerable.

As one of the major countries producing and exporting biomass pellet fuel, Indonesia has a positive development prospect for its biomass pellet industry, mainly based on the following aspects:

1. Rich biomass resources: Indonesia has vast forestry resources and agricultural waste, which provides sufficient raw materials for the production of biomass pellets.
2. Policy support: The Indonesian government has been promoting the development of renewable energy, including biomass energy. The government has introduced a series of policies to encourage the production and use of biomass pellets as fuel.
3. Environmental protection needs: With the global emphasis on environmental protection and reducing greenhouse gas emissions, biomass pellets, as a low-carbon and environmentally friendly energy source, have a growing market demand.
4. Economic benefits: Biomass pellets can not only reduce dependence on fossil fuels as a renewable energy source, but also create economic value and provide an additional source of income for farmers and forestry workers.
5. International cooperation: Indonesia can expand the export of its products through international cooperation, such as markets with high demand for biomass pellets in regions such as the European Union.

However, the industry also faces some challenges, such as the cost of raw material collection and processing, the need for industrial scale and technology upgrading, and international market competition. Therefore, Indonesia needs to further promote the healthy development of the biomass pellet industry through technological innovation, improving production efficiency, strengthening policy support and international cooperation.