10-12T/H Biomass Wood Pellet Production Line In Côte d'Ivoire

Construction content

The biomass wood pellet production line in Côte d'Ivoire project covers an area of 4000m2 and a construction area of about 2600m2. It mainly includes 1# plant (1F) and office area (1F). After completion, the project can produce 30,000 tons of biomass pellet fuel annually. The main construction contents of this project are as follows.

Product plan and production allocation

Product plan

After the biomass wood pellet production line in Côte d'Ivoire project is officially put into production, the annual production capacity will be 30,000 tons of biomass pellet fuel, see the table below for details.

Production distribution

This biomass wood pellet production line in Côte d'Ivoire project has a total of 1 set of fuel production line with a production capacity of 10~12t/h, 12h working time per day, and the finished product rate of wood pellet fuel can reach more than 98%.

It is estimated that under full load, the daily product volume can reach 98~117.6/d. The annual working time of the project is 300d, which can meet the annual production requirements of 30,000 tons of biomass pellet fuel.

Main production equipment list

The main production equipment of this biomass wood pellet production line in Côte d'Ivoire project is template crusher, crusher, wood pelletizer, etc., see the table below for details.

Main raw and auxiliary materials

The raw and auxiliary materials of this biomass wood pellet production line in Côte d'Ivoire project are purchased from the market. The main raw and auxiliary materials and energy consumption of the project are detailed in the table below.

Material balance

The material balance of this biomass wood pellet production line in Côte d'Ivoire project is shown in the table below.

Wood pellet processing process design

The main production process of this large scale biomass wood pellet production line in Côte d'Ivoire is briefly described as follows:

1. Raw materials: The purchased raw materials for this biomass pellet production line project come from wooden pallets and abandoned demolition materials.
2. Nail removal and crushing: The cutting mechanism of the nail removal crusher is a cylindrical knife roller, and a number of knife hammers are installed on the surface of the knife roller parallel to the axis to crush the input raw materials into pieces. The nails in the raw materials are sucked away by the strong magnetic roller behind the crusher.
3. Wood chip fine powder: The crushed material is further crushed by a pulverizer to meet the material standards required by the granulation process.
4. Granulation: Use a biomass wood pellet mill to granulate the crushed particles. The granulation process is a physical process. No adhesive is added and no chemical reaction occurs.
5. Cooling: The simple cooling storage bin is mainly used to cache and cool the finished pellets. This process does not produce pollutants.
6. Screening: The products from the granulation process are screened by the screening equipment supporting the wood biomass pellet mill. The qualified products screened out are packaged by an automatic packaging machine, and the unqualified products are reused as raw materials in production.
7. Finished product packaging: After cooling and screening, the finished products can enter the packaging process. This biomass wood pellet production line in Côte d'Ivoire project uses an automatic packaging scale to package the finished products in packaging bags and put them in the finished product area for sale.
8. Unqualified product recycling process: The unqualified products generated in the screening process of this project are directly reused in the wood chip fine powder process for crushing and granulation, and are not disposed of as solid waste.

Plant layout

The plant area of this biomass wood pellet production line in Côte d'Ivoire project is generally rectangular with an east-west axis. The main entrance is located on the north side of the plant area.

From the main entrance to the inside, the following areas are arranged in sequence: unloading platform, office area (located in plant 1#), production workshop (located in plant 1#), finished product storage area (located in plant 1#) and raw material storage area (located in plant 1#); the temporary storage room for hazardous waste of the project is located on the east side of plant 1#, which is an independent temporary storage room to avoid interference with production activities in the workshop.

The raw materials enter the raw material storage area on the north side of plant 1# through the unloading platform. The template crusher is next to the raw material area. After the raw materials are crushed, they are shoveled to the hammer mill crusher by a forklift.

The crushed materials are then shoveled to the feeding port of the wood granulator by a forklift. The granulated finished products are transported to the finished product warehouse by a conveyor belt, and are automatically packaged and directly stacked in the finished product storage area on the southwest side of plant 1#.

The overall plan of the entire workshop is divided into zones according to functional requirements. The layout of the wood pellet plant is neat, the main process is smooth, compact and reasonable, and the land is saved to the maximum extent.

The transportation of raw materials is conveniently connected to the roads outside the factory area, reducing the cost and environmental pollution of logistics round-trip transportation, reducing the impact on production, saving investment, and achieving the purpose of strong production and convenient management; and the layout of the building is carried out in accordance with the fire protection specifications of the building design to meet various requirements of production, transportation, and fire protection.

At the same time, the open space in the factory area is used to plant green trees and set up green belts to improve the green quality of the production environment and beautify the factory environment.

Environmental protection measures

What is the prospect of processing wooden pallets into wood fuel pellets?

The prospect of processing wooden pallets into pellets is very broad, mainly reflected in the strong market demand, technological progress and environmental protection trends.

• First of all, strong market demand is the main driving force for processing wooden pallets into pellets.
  With the rapid development of industries such as logistics, warehousing, and transportation, the demand for wooden pallets continues to grow, which provides a broad market space for processing wooden pallets into pellets.
  Especially in the fields of e-commerce and manufacturing, the demand for wooden pallets has shown explosive growth, further promoting the market demand for processing wooden pallets into pellets.
• Secondly, technological progress provides more possibilities for processing wooden pallets into pellets.
  With the continuous advancement of science and technology, new processing technologies and materials continue to emerge, making it possible to improve the performance and reduce the cost of wooden pallets.
  Entrepreneurs can continuously improve their competitiveness by introducing advanced technologies, optimizing production processes, and improving product quality, so as to stand out in the fierce market competition.
• In addition, the environmental protection trend also provides development opportunities for processing wooden pallets into pellets.
  As a recyclable product, the environmental protection and sustainability of wooden pallets are in line with the development trend of today's society.
  With the increasing awareness of environmental protection, the use of recyclable wood pallet materials has become the first choice of more and more companies, which has further promoted the market demand for processing wood pallets into pellets.

In summary, processing wood pallets into pellets not only has broad market prospects and a stable development foundation, but also contains rich entrepreneurial opportunities and profit space. By grasping market demand, introducing advanced technology and paying attention to environmental protection, wood pellet processors can succeed in this field.

If you have sufficient raw materials such as wood pallets and demolition waste, or a stable source of raw materials, it is a good choice to establish a pellet production line project. If you are interested in our biomass wood pellet production line in Côte d'Ivoire project, feel free to contact RICHI MACHINERY to get professional technical solutions and equipment quotes!