The client is a furniture company in South Korea. Due to development needs, it invested in this 8t/h biomass wood pellet production line in South Korea project. After several months of market research, the client finally chose to cooperate with RICHI MACHINERY. Because RICHI can provide advanced production equipment and technology, it can enable customers to produce high-quality wood pellet products that meet Korean certification standards.
The client of this 8t/h biomass wood pellet production line in South Korea project is from South Korea and runs a home furnishing company. The business scope of the company is: production and sales of paint-free doors, flame-retardant wood, finger-jointed, and biomass pellets; sales of decorative materials.
Due to the needs of enterprise development, the idle factory buildings are used to purchase sawing machines, cutting machines, planing machines, combing machines, jointing machines and other equipment for the production of related products. After the completion of the project, it will form an annual production capacity of 50,000 sets of paint-free doors, 5,000 m3 of flame-retardant wood, 10,000 m3 of finger joints, and 20,000 tons of biomass pellets.
In this project, RICHI Machinery only provides a full set of equipment for a 20,000-ton biomass pellet production line, with an investment of about US$450,000. The raw materials used in this project are all from the processing waste of its furniture factory, that is, wood scraps. When the scraps are insufficient, logs will be used directly. Therefore, according to customer needs, we also configure slicers for customers.
The labor quota of this 8t/h biomass wood pellet processing line in South Korea project is 10 people; there is no production at night; the annual production days are 300 days. This project only has an employee canteen and no dormitory.
Name:
Wood fuel pellets plant
Country:
South Korea
Date:
2024.02.17
Capacity:
8T/H
Pellet Size:
6-8mm
The install period:
60 Days
Control Mode:
Semi-automatic
Guiding Price:
450,000 USD
The wood pellets plant has a construction area of 2905m2. It will purchase sawing machines, cutters, planers, combing machines, jointing machines and other equipment to produce related products.
After the wood biomass pellet plant project is completed, it will have an annual production capacity of 50,000 sets of paint-free doors, 5,000 m3 of flame-retardant wood, 10,000 m3 of finger joints, and 20,000 tons of biomass pellets. After the completion of this project, the main product names and output of the whole plant are detailed in the table below.
Serial number | Product name | Unit | Output |
1 | Paint-free door | 10,000 sets/a | 5 |
2 | Flame retardant wood | 10,000 m3/a | 0.5 |
3 | Finger joint | 10,000 m3/a | 1 |
4 | Biomass wood pellets | 10,000 t/a | 2 |
The quality standards for wood pellets in South Korea include indicators such as particle size, moisture content, ash content, sulfur content, and nitrogen content. Among them, particle size refers to the size of the diameter of the wood pellets.
The standard stipulates that the diameter should be between 6mm and 8mm; the moisture content and ash content should be within the corresponding standard range; the sulfur content and nitrogen content should also meet the corresponding standard requirements.
The main equipment of the 8t/h biomass wood pellet production line in South Korea project is detailed in the table below.
Production Line | Serial Number | Equipment Name | Model/Brand | Quantity (units) | Remarks |
Biomass pellets | 1 | Biomass pellet machine | MZLH520. Production capacity 2t/h | 3 | / |
2 | Silo | 30m2 | 1 | / | |
3 | Belt conveyor | PD650 | 1 | / | |
4 | Slicer | CP1400 | 1 | Crushing | |
5 | Crusher | MG90 | 1 | Crushing | |
6 | Screw feeder | LX500 | 4 | Lifting into warehouse | |
7 | Drum screen | 2000*4000 | 1 | Impurity removal | |
8 | Belt conveyor | PD500 | 2 | / | |
Paint-free door | 1 | Saw | / | 1 | For cutting, carving, drilling, laminating and other processes |
2 | Engraving machine | / | 5 | ||
3 | Four-side planer | / | 4 | ||
4 | Planer | / | 1 | ||
5 | Automatic assembly machine | / | 2 | ||
6 | Tenon machine | / | 1 | ||
7 | Planing machine | / | 8 | ||
8 | Multi-edge saw | / | 2 | ||
9 | Wrapping machine | PMD300/400 | 4 | ||
10 | Automatic keyhole punching machine | / | 5 | ||
Flame retardant wood | 1 | 60m3 drying room | / | 1 | (used together with finger joint) |
2 | Flame retardant tank | Φ2m *9m | 2 | Add flame retardant | |
3 | Planing machine | / | 1 | Used for cutting, planing, combing, joining and other processes | |
4 | Joining machine | / | 3 | ||
5 | Combing machine | / | 4 | ||
6 | Cutting machine | / | 4 | ||
7 | Patchwork | / | 1 | ||
8 | Planing machine | / | 2 | ||
9 | Saw machine | / | 1 | ||
10 | High pressure water pump | MB9015 | 1 | Add flame retardant | |
Finger joint | 1 | Planing machine | / | 1 | Used for cutting, planing, combing, joining and other processes |
2 | Sawing machine | / | 1 | ||
3 | Joining machine | / | 5 | ||
4 | Combing machine | / | 4 | ||
5 | Planer | / | 8 | ||
6 | Breaking machine | / | 4 | ||
7 | Imposition machine | / | 1 | ||
Public parts | 1 | 5-ton forklift | Hangcha | 2 | / |
2 | Transformer | / | 1 | / | |
3 | Central dust removal equipment | / | 2 | / | |
4 | Bag dust collector | National standard fan | 1 | / | |
4 | Steam boiler | 2 tons | 1 | / | |
5 | Other related equipment | / | 10 | Small auxiliary equipment |
For details of the raw and auxiliary materials for this 8t/h biomass wood pellet production line in South Korea project, please see the table.
Serial number | Raw material name | Annual usage (sets, tons) | Annual usage |
Biomass wood fuel pellets | |||
1 | Wood scraps, sawdust | t/a | 20000 |
Paint-free door | |||
1 | MDF | t/a | 1000 |
2 | LVL multilayer board | t/a | 500 |
3 | *White latex | t/a | 5.5 |
4 | PVC decorative film | t/a | 3.7 |
Flame retardant wood | |||
1 | Chinese fir | t/a | 300 |
Pine | t/a | 100 | |
2 | Flame retardant | t/a | 0.5 |
Finger joint | |||
1 | Chinese fir | t/a | 400 |
2 | Pine | t/a | 400 |
Brief description of wood pellets production process:
The raw and auxiliary materials are wood chips and shavings, and no adhesives or additives are added during the production process.
The scraps, wood chips and dust collected by the central dust collection system during the paint-free door, flame-retardant wood and finger-jointing process are collected and reused in the production of biomass pellets.
The wastewater of this 8t/h biomass wood pellet production line in South Korea project is mainly domestic sewage of employees.
After the domestic sewage is pre-treated in the septic tank and meets the "Water Quality Standard for Sewage Discharge into Urban Sewers" together with other wastewater, it is discharged into the sewage treatment plant.
The environmental protection measures taken by this 8t/h biomass wood pellet production line in South Korea project are as follows:
Item | Emission source | Name of pollutant | Prevention and control measures |
Air pollutants | 1# Exhaust chimney | Dust | After being treated by the central dust removal system, it is discharged through an exhaust chimney with a height of not less than 15m. The collection efficiency of the hood is 80%. |
2# Exhaust chimney | Non-methane total hydrocarbons, formaldehyde | A fully enclosed workshop is set up. After being treated by the activated carbon adsorption device, it is discharged through an exhaust chimney with a height of not less than 15m. The collection efficiency of the hood is 95%, and the adsorption efficiency of the activated carbon is 80%. | |
4# exhaust pipe | Smoke, SO2, NOx | After being treated by water film dust removal device, it is led to a chimney of no less than 15m for high altitude discharge | |
Water pollutants | Employee life | Domestic sewage | Toilet flushing wastewater in domestic sewage is pre-treated in septic tank, and oily kitchen wastewater is treated in grease trap and then together with other domestic sewage, it reaches the standard of Jiangshan Second Sewage Treatment Plant and is collected in the pipeline |
Solid waste | Woodworking processing | Scraps and sawdust | For use in biomass pellet processing |
Waste gas treatment | Wood dust | Recycled by material recycling companies for reuse | |
Impurity Removal | Scrap Ironware | ||
Drying | Slag | ||
Unpacking | Waste Packaging Materials | Entrust qualified units to handle | |
Machinery Repair and Maintenance | Waste Lubricating Oil | ||
Machinery Repair and Maintenance | Waste Oil Drums | ||
Waste Gas Treatment | Waste Activated Carbon | ||
Waste Gas Treatment | Waste Cloth Bags | After being collected within the factory, entrust the municipal sanitation department to remove them in a timely manner and dispose of them in a unified sanitary landfill. | |
Employee life | Domestic garbage | ||
Noise | Production workshop | Equipment operation noise | Reasonable layout in the workshop; sound insulation measures for equipment, walls, doors and windows. Strengthen daily maintenance and updating of equipment to ensure that it is in normal working conditions and eliminate high noise caused by abnormal operation of production equipment. |
Ecological protection measures and expected results: Strictly carry out pollution prevention and control work during the operation period, ensure that wastewater, noise and exhaust gas are discharged in compliance with standards during the operation period, treat solid waste as resources and harmlessly, strengthen greening work in the factory area and surrounding areas, and try to increase the greening coverage rate, so as to minimize the impact of the project on the regional ecological environment. |
In order to protect the environment, South Korea has very strict environmental protection requirements for wood pellets.
In recent years, the demand for industrial wood pellets in South Korea has grown rapidly and is expected to grow significantly in the next decade. The wood pellet market in South Korea has gradually emerged because it is widely used in the field of bioenergy and its renewable energy properties are widely recognized.
According to a survey report from the Korea Bioenergy Association, the total output of wood pellets produced in South Korea in 2023 is 421,700 tons, and it is expected to grow at a rate of 10% per year.
So, the prospects for processing wood pellets in South Korea are quite optimistic.
However, the Korean wood pellet market also faces some challenges.
Overall, the outlook for the Korean wood pellet market is optimistic, but attention needs to be paid to issues such as raw material supply and price fluctuations.
If you intend to build a biomass wood pellet production line in South Korea project, feel free to contact us to get process solutions and equipment quotes!
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