6T/H Biomass Wood Pellet Production Line In Turkey

In addition, the Turkish government has strongly supported the development of clean energy and introduced a series of support policies, including financial subsidies and tax incentives, which provide strong support for the development of the biomass pellet industry.

These policies not only encourage enterprises and consumers to use renewable energy and reduce dependence on fossil fuels, but also create a good policy environment for the market development of biomass pellets.

With the continuous maturity and improvement of technology, the price of biomass pellet production equipment has gradually decreased, which has greatly reduced the threshold for entrepreneurship.

This means that even small-scale entrepreneurs can easily enter this field and start their own biomass pellet production journey. Technological progress and cost reduction have provided strong support for the popularization and promotion of biomass pellets in Turkey.

Construction content and scale

The 6t/h biomass wood pellet production line in Turkey project covers an area of 1,300m2. The project production is carried out using the existing factory buildings. From the perspective of the nature of the project, the project includes the main project, storage and transportation project, public auxiliary project and environmental protection project.

The project construction content is detailed in the table below.

Product plan and scale

The 6t/h biomass wood pellet production line in Turkey project mainly produces biomass pellet fuel. The product plan during the project operation period is shown in the table below.

Main raw and auxiliary materials and usage

This project is a biomass pellet production project. In order to ensure the calorific value of the product, only raw materials with high calorific value such as wood chips, wood, sawdust, and shavings are used, and straw and other raw materials are not used for production.

During the project operation period, in order to ensure product quality, no adhesives and additives are used in the production process, and the pelletizing process only relies on high temperature and high pressure of the equipment to form it. The raw materials used in this project do not contain toxic and harmful substances, and raw materials containing paint, ink, glue, hazardous waste, etc. are not used for production.

The usage of raw and auxiliary materials for the 6t/h biomass pellet production line in Turkey project is shown in the table below.

Main equipment for wood pellet production

The main equipment used during the 6t/h biomass wood pellet production line in Turkey project operation period is shown in the table below.

Labor quota and work system

• Labor quota: There are 18 project staff, including 1 manager, 2 technicians, and 15 production workshop staff. The project has a canteen, and all employees eat and stay in the project area.
• Work system: Work system: 300 days a year, two shifts, 8 hours per shift.

Turkey wood pellet plant Production process design

The raw materials used in the 6t/h biomass wood pellet production line in Turkey project are raw materials that have been preliminarily screened by suppliers, and do not contain paint, ink, toxic and harmful, glue and hazardous waste wood, wood, sawdust and other raw materials.

The project will produce biomass pellet fuel of the same specifications after slicing, crushing and pelletizing the purchased raw materials, and finally package and store them.

No adhesives and additives are used in the production process, and the pelletizing process only relies on high temperature and high pressure of the wood pellet mill equipment to form it. The raw materials used in the project have a low moisture content, and the raw materials are stored inside the factory, so there is no need to dry the products.

All processing techniques in the project area are completed in standard factory buildings, and the factory buildings in the project area are all closed factories. The raw material yard, processing area and finished product yard in the factory area have been hardened and fenced.

Brief description of the process flow

The biomass wood pellet plant in Turkey project mainly produces biomass pellet fuel. The purchased raw materials are sliced, crushed and granulated to obtain the product. The production process flow is briefly described as follows:

1. Raw material transportation and storage
   The raw materials used in the production process of the project are mainly wood, wood, sawdust, etc. The raw materials have different shapes and generally have large particle sizes.
   The raw materials are transported to the factory by car and directly stored in the raw material storage area of the production workshop. The storage conditions are room temperature and dry environment.
2. Impurity removal
   During the production process of the biomass wood pellet production line in Turkey project, a magnetic drum screen is installed at the bottom of the silo. Because some raw materials contain iron objects such as iron nails, impurities such as iron objects need to be removed to ensure product quality.
3. Slicing
   The raw materials with larger particle sizes in the raw material storage area are poured into the feed bin of the slicer according to the process requirements. The feeder conveying system feeds the slicer. The raw materials with larger particle sizes are initially sliced into materials with smaller particle sizes and then directly conveyed to the crusher by belt.
   The production process only uses wood, wood, sawdust, etc. as raw materials, without adding any other auxiliary materials. The wood to be sliced is about 20,000 tons.
4. Crushing
   This wood pellet production line in Turkey project has a total of 1 crusher. The sliced ​materials are fed into the crusher through conveying and feeding for physical and mechanical crushing. The crushed materials fall into the material pit through the discharge port.
5. Granulation
   The materials are lifted to the wood pellet mill by the elevator. The pelletizing process is to ensure the molding. The main working parts of the wood biomass pellet machine are the die and the roller. The die wall is evenly distributed with die holes.
   The wood pellet machine and the biomass raw materials are squeezed and molded by physical pressure to obtain solid molded fuel with a certain shape and specifications. No additives or glue are used in the compression process, and no drying treatment is required after compression molding. This process uses electricity.
6. Inspection
   After the wood pellets are made, they are transported into the warehouse by a belt conveyor and screened. After screening, the pellets that do not meet the specifications are recovered and returned to the silo for pelletizing again.
7. Packaging and storage
   Qualified pellets are transported to the finished product silo by the conveyor belt, packaged after weighing, and stored in the finished product warehouse.

Turkey wood pellet line layout

The total area of the wood pellet production line in Turkey project is 1,300 m2, and the existing factory buildings are used for renovation. The layout of various buildings, structures, roads, etc. in the project area has been formed.

From the plan layout of the entire factory area, this project has a total of 1 entrance and exit, located on the north side of the project, close to the road outside the project area, which is convenient for the transportation of raw materials and products. The production workshop of this project is located on the east side of the factory building, and the office is located on the west side of the project area.

There is a certain distance between the production area and the office and living area, which is convenient for factory management without affecting the office and life of the staff.

The project area takes advantage of its geographical location to reasonably arrange the factory buildings, which are at a certain distance from the surrounding enterprises and have a reasonable layout.

The plan layout of the biomass pellet production line in Turkey project is unified and coordinated, with clear functional divisions; the layout of buildings and structures is reasonable, and the flow of people and goods is smooth and convenient.

Environmental protection

The environmental protection implemented in this wood pellet production line in Turkey project are as follows:

Why start biomass wood pellet production line in Turkey ?

‌The prospects of the biomass pellet processing industry in Turkey are broad. ‌

1. First, as the world pays more and more attention to environmental protection, the consumption of traditional fossil energy has been increasingly restricted. Biomass pellets, as an environmentally friendly fuel processed from waste biomass such as crop straw and sawdust, have high combustion efficiency and emit far less pollutants than traditional fuels, so they are highly favored.
   Globally, including Turkey, the demand for biomass pellets has shown a steady growth trend, whether in industrial boilers, civil heating or agricultural drying. There is a strong demand. This provides entrepreneurs with a broad market space and countless business opportunities.
2. Secondly, as a renewable and clean energy source, biomass pellets can effectively reduce the consumption of fossil fuels, thereby reducing the emission of greenhouse gases such as carbon dioxide. With the intensification of global climate change, more and more countries have begun to take measures to reduce greenhouse gas emissions, which provides a broad space for the application of biomass pellets in Turkey.
   In addition, the raw materials for the production of biomass pellets are extensive, including agricultural waste, forestry waste, urban garbage, etc. The quantity of these wastes is huge. If they can be effectively utilized, they will produce huge environmental and economic benefits.
3. Furthermore, with the continuous maturity and improvement of biomass pellet technology, the price of production equipment has gradually decreased, which has greatly reduced the threshold for entrepreneurship.
   Now, even small-scale entrepreneurs can easily enter this field and start their own biomass pellet production journey. This provides Turkish entrepreneurs with the opportunity to enter the industry, and also promotes the dissemination and application of technology.

In summary, the development prospects of Turkey's biomass pellet processing industry are full of opportunities and challenges. With the improvement of environmental awareness, the growth of market demand, the advancement of technology and policy support, setting up wood pellet production line and straw the biomass pellet processing industry has broad development prospects in Turkey.