This is a 8-12t/h wood pellet production line in Venezuela project. The main products of this project are molded biomass pellet fuels, and the annual output of molded biomass pellet fuels is expected to be 30,000 tons, including 20,000 tons of husk molded biomass pellet fuels and 10,000 tons of sawdust/straw molded biomass pellet fuels.
This project is located in Venezuela. The customer operates a timber mill. The project occupies an area within the timber mill. The customer invested 450,000 US dollars to build a new 8-12 tons per hour simple design biomass pellet production line construction project. The project will be formed into molded biomass pellet fuels by extruding the husks and straws produced by rice processing and the sawdust produced by wood processing. It is expected to produce 30,000 tons of molded biomass pellet fuels annually.
The biomass pellet fuel produced by this wood pellet production line in Venezuela project is a solid fuel that is extruded and molded from rice husks, straws produced by rice processing and wood chips produced by wood processing. It is easy to store, transport, and use, without any harmful additives, with high combustion efficiency and clean and environmentally friendly. It can be used for civilian purposes and can replace coal as industrial boiler fuel.
According to the customer's survey of the surrounding areas of the project, the surrounding areas can provide a large amount of straw and husk raw materials for the production of this project. After the project is completed and put into production, it will solve the recycling of waste materials such as husk waste, straw, and wood processing waste, increase employment opportunities, protect the environment, and promote local economic development.
After the completion of this project, 15 people will be deployed, with an annual working time of about 300 days and an 8-hour working system. Except for a small amount of cargo transportation at night, no crushing, pellet molding and other process production will be carried out.
Name:
Fuel pellet line
Country:
Venezuela
Date:
2024.01.17
Capacity:
10-12T/H
Pellet Size:
6-10mm
The install period:
30 Days
Control Mode:
Semi-automatic
Guiding Price:
450,000 USD
The wood pellet equipment is built in the customer's existing wood factory. The wood pellet production line in Venezuela project covers an area of about 3,000m2. The buildings in the factory have been basically completed.
The main contents are raw material warehouses, processing areas, finished product warehouses, etc. The project construction content and scale are shown in the following table.
Project Category | Project Content | |
Main Project | Raw Material Warehouse | Single-story steel frame structure plant with specifications of 32m*30m*8m (height), mainly used for storing husks and sawdust raw materials |
Processing Area | Located in the inner area of the raw material warehouse, equipped with husk processing production lines and sawdust/straw processing production lines. The husks and sawdust/straw are collected and extruded into shape by the supporting collection and transportation equipment and transported to the finished product warehouse | |
Finished Product Warehouse | Single-story steel frame structure plant with specifications of 24m*12m*8m (height), mainly used for packaging and storage of finished biomass pellets | |
Auxiliary Engineering | Office | About 50m2, mainly used for living and office |
Scale Room | Equipped with a scale room, equipped with an electronic scale, the scale room is about 24m2. Used for production management | |
2 distribution rooms | , used for supporting power supply facilities for equipment | |
Storage room | About 24m2, mainly used for storing various sundries | |
Cement floor | About 400m2 |
The main raw and auxiliary materials for this wood pellet production line in Venezuela project are shown in the table below.
Serial number | Name | Annual consumption | Specifications or ingredients | Remarks |
1 | Husk | About 20,000t | Biomass raw materials | Purchased from outside |
2 | Wood chips/straw | About 10,000t | Wood factory scraps, straw purchased from outside |
The main production equipment of this wood pellet production line in Venezuela project is shown in the table below.
No. | Name | QTY | Specifications |
1 | Biomass pellet machine | 4 units | 470kW |
2 | Biomass raw material crusher | 1 unit | / |
3 | Conveyor belt 1 | 1 | 10m |
4 | Conveyor belt 2 | 1 | 12m |
5 | Conveyor belt 3 | 1 | 15m |
6 | Silo | 1 | 4.5m*4.5m |
7 | Transformer 1 | 1 unit | 80 kW |
8 | Transformer 2 | 1 unit | 315 kW |
9 | Scale | 1 unit | 100 tons |
10 | Forklift | 1 unit | 30t |
11 | Forklift | 1 unit | 350 model |
12 | Bag dust collector | 1 unit | / |
RICHI designed the pellet processing process for this wood pellet production line in Venezuela project as follows:
According to the functional zoning of each site of this wood pellet production line in Venezuela project, the main construction content of the project is raw material warehouse, processing area, finished product warehouse, etc.
Among them, the raw material warehouse is located on the south side of the factory area, and the finished product warehouse is located on the north side of the factory area.
The doors of each warehouse are close to the access road, which is convenient for material transportation; the processing area is located on the west side of the warehouse, close to the inside of the factory area, and there is a small mountain barrier on the west side of the factory area, which can reduce the impact of various pollutants generated during the production process on the surrounding environment and residents.
Through the analysis of the plane layout of the factory area, the production process of this wood pellet production line in Venezuela project is relatively simple, the production layout is relatively reasonable, and the nodes for the generation of various pollutants are relatively concentrated, which is convenient for the factory area to carry out various pollution prevention and control measures.
There are certain blocking measures for each noise generation link, and through distance attenuation, it can ensure that the emission meets the standard. The roads in the factory area are relatively convenient, which is conducive to material transportation.
In summary, the plane layout of this Venezuela biomass pellet plant project is relatively reasonable.
The environmental protection measures adopted by this biomass wood pellet production line in Venezuela project are as follows:
Item | Emission source | Name of pollutant | Prevention and control measures |
Air pollutants | Crushing process | Dust | Equipped with bag dust removal device, discharged through 15m high exhaust pipe after treatment |
Warehouses | Dust | Strengthen daily management, timely cleaning, and strengthen workshop ventilation | |
Canteen | Canteen fume | Fume purifier | |
Water pollutants | Domestic sewage | COD, BOD5, SS, NH3-N | Grease trap, septic tank, comprehensive utilization |
Solid waste | Bag dust collector | Dust | Reuse in production |
Staff life | Domestic garbage | Removal by sanitation department | |
Mechanical equipment | Waste oil | Stored temporarily in the factory and then handed over to qualified units for treatment | |
Noise | Equipment noise | Equivalent continuous A sound level | Take measures such as vibration reduction, sound insulation, greening, and strengthen equipment maintenance |
The basic steps to build a wood pellet production line in Venezuela include: planning, equipment selection, plant construction, installation and commissioning, and formal production.
If you want to start a wood pellet production line in Venezuela, feel free to contact RICHI MACHINERY to obtain the pellet production line construction plan, process design, equipment configuration and full plant layout design.
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