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2022-02-08

Wood Pellet Manufacturing Business Plan Of 11-12T/H Biomass Agri Green Tree Wood Pelleting Plant For Crop Straw Stalks Wood Trunk Branch Roots

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Origin of the 11-12 t/h biomass agri green tree wood pelleting plant

Conventional energy (coal, oil, natural gas) is non-renewable and unevenly distributed, and the combustion of conventional energy will bring serious environmental pollution and damage to human beings. With the rapid growth of China's national economy and the improvement of people's living standards, the demand for new energy is also increasing.

For a long time, straws, forestry branches, tree roots, etc. have been used as living energy in rural areas in low-efficiency and high-polluting ways, and a considerable part has been discarded or incinerated as waste, resulting in a huge waste of energy.

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Stalks are processed into pellet fuel by biomass pellet making machine. This biofuel has the advantages of low cost, wide source of raw materials, convenient transportation, etc., which is conducive to the comprehensive utilization of resources. The biomass industry with biomass energy, biomass products and biological raw materials as the main content is a sunrise industry that expands agricultural functions and promotes resource utilization.

In this context, the client of this crop straw stalks wood trunk branch roots pellet manufacturing project, Lantian Bio-Particles Co., Ltd., rented a local brick-concrete steel frame structure workshop and invested 1 million yuan (157000USD) to build a new biomass wood pelleting plant project with an annual output of 30,000 tons green tree wood pellets.

The source of raw materials for this biomass wood pelleting plant project crop straw, forestry branches and tree roots in the surrounding area.

Labor quota and work system of the 11-12 t/h biomass agri green tree wood pelleting plant

The biomass agri wood pelleting plant project has a fixed workforce of 10 people, with an annual working time of 330 days, 8 hours a day. All employees are recruited nearby. There is no room and board, and no office area. It can be calculated that the output of this biomass agri wood pelleting plant project is 11-12t/h, 90-91t/d, 2500t/m.

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Composition and construction scale

The total area of ​​the biomass straw stalk wood pelleting plant project is 2700㎡. The nature of the wood pelleting plant project land is three types of industrial land. The main construction content is to use the existing standardized workshop to build a biomass wood pelleting plant, a closed warehouse, related supporting facilities and environmental protection facilities.

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The site of 11-12t/h biomass wood pelleting plant project

item type Construction content Remarks
Main Project Agricultural waste wood pelleting plant The wood pelleting plant building area is 2700㎡, and the production area and storage area are divided from north to south. The wood pelleting plant production area on the north side is mainly equipped with 1 wood crusher (closed warehouse), 1 crop staw crusher, 1 cleaning screen, and 3 biomass pellet making machines from east to west. The side storage area is divided into a finished product storage area of ​​1000㎡ and a raw material storage area of ​​1100㎡. 1F, Steel Structure
Utilities Water Supply and Drainage Project The crop shraw wood pelleting plant project water comes from the municipal water supply network; /
Power Project Relying on wood pelleting plant transformers and urban municipal power grids /

Main wood pellet making equipment of the 11-12 t/h biomass agri wood pelleting plant

The construction period of the biomass agri wood pelleting plant project only includes equipment assembly and does not involve civil engineering. The main wood pellet making equipment is shown in the table below:

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Negotiation site of the biomass agri wood pelleting plant project

Biomass wood pellet machine name Model Number
Hot selling tree branch wood chipper machines Type 125 1
Hammer mill for wood pellets Type 130 1
Cleaning screener / 1
Wood pellet mill Type 420 3
Finished Warehouse / 1
Conveyor / 5
Forklift / 1
Forklift 3t 3
Cyclone + bag filter The fan air volume is 10000m³/h respectively 1

Product solutions of the 11-12 t/h biomass agri wood pelleting plant

The product name and output of the biomass agri wood pelleting plant project are shown in the table below:

Product name Annual Production Remarks
Biomass Pellet Fuel 30,000 tons/year Moisture content less than 10%

Note: Biomass mainly refers to crop straw, forestry and wood processing waste, and biomass energy is an important renewable energy source. Biomass can be converted into highly efficient solid, liquid and gaseous fuels to replace non-renewable energy sources such as coal, oil, and natural gas.

Biomass pellet fuel has high volatile content, easy precipitation, good carbon activity, flammability, less ash, quick ignition, more fuel saving and lower use cost.

The formed biomass pellets are small in size, large in specific gravity, high in density, resistant to combustion, easy to store and transport, and have a calorific value of 3900-4800 kcal. They are ideal new fuels and are widely used in domestic stoves and hot water boilers, industrial boilers and biomass power plants, etc.

Main raw and auxiliary materials

The main raw materials for this wood pelletizing plant project are the collection of crop straws, forestry branches and tree roots in the local area. The raw materials used do not use wood containing toxic and harmful substances such as glue and paint. The consumption and supply plan of main raw and auxiliary materials are shown in the table below:

Local government leaders inspect the construction progress of the biomass pelleting plant project
Local government leaders inspect the construction progress of the biomass pelleting plant project

Name Annual consumption Remarks
Crop straw 30000t/a The moisture content of the crop straw, forestry branches and tree roots collected by farmers after drying is about 20%, and the moisture content of the material before crushing and pulverizing to granulation must be more than 10% before granulation.
Forestry branches and roots 3360t/a
Annual electricity consumption 1.5 million Kw·h Annual electricity consumption
Annual water usage 148.5m³ Annual water usage
Diesel 30t/a Diesel

Wood pellet manufacturing process design

  1. Crushing, pulverizing and cleaning section:

    The materials transported by farmers after drying are put into the high performance heavy duty wood chipper machine by the grab machine and forklift to get the crushed material with larger particle size; And the crushed material is conveyed to the industrial sawdust hammer mill crusher through the belt for processing. Pulverized to obtain material with a particle size of about 12mm;

    The material is conveyed to the cleaning screen by the belt, and the unpulverized large particles are removed. Take it to a closed warehouse for storage.

  2. Pelletizing section:

    The powdered material does not need to be dried. Three wood pellet processors are the key biomass pellet making machine of the biomass wood pelleting plant for finished biomass pellets.

  3. Finished product packaging section:

    The biomass is automatically divided into 3-8cm strips at the outlet after extrusion molding. After being sent to the finished product warehouse through the belt, it is packed in ton bags and stored in the finished product warehouse by forklift trucks.

Wood pelleting plant layout

This 11-12t/h biomass wood pelleting plant project leases a brick-concrete steel-frame structure workshop. The land is rectangular, and the main entrance and exit are located on the west side of the 11-12t/h biomass wood pelleting plant factory area.

The layout of the 11-12t/h biomass wood pelleting plant project is based on the principle of "convenience, safety, smooth flow, and matching", and strives to have clear divisions, reasonable layout, convenient use, convenient logistics, and matching functions.

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The standardized workshop covers an area of ​​2700㎡. The 11-12t/h biomass wood pelleting plant workshop is divided into production area and storage area from north to south.

The wood pelleting plant production area on the north side is mainly equipped with 1 industrial biomass wood chipper, 1 wood shredder hammer mill, 1 cleaning screen and 3 wood pellet press from east to west. And connected by 5 conveyor belts. The storage area on the south side is divided into a finished product storage area of ​​1000㎡ and a raw material storage area of ​​1100㎡.

The waste gas treatment facility is installed in the center of the biomass wood pelleting plant building, a bag dust removal equipment, a cyclone dust collector and a set of secondary dust removal are installed to collect and process the biomass pellet production equipment respectively, through the exhaust pipe DA001 of 15m in the workshop, the workshop is equipped with 1 forklift truck, 3 forklift trucks, and 1 grab machine.

Utilities of the 11-12 t/h biomass agri wood pelleting plant

Power distribution

The biomass agri wood pelleting plant project is powered by the municipal grid.

Water supply

The biomass agri wood pelleting plant project water is supplied by the municipal pipe network.

Drainage

During the operation period, the wood pellet production line of the biomass agri wood pelleting plant project should be protected from damp, and no production waste water will be produced; Only domestic sewage is generated in the toilets of the employees in the biomass agri wood pelleting plant, which is collected by the wood pellletizing plant pipe network and sent to the septic tank after reaching the standard.

After reaching the standard, it enters the municipal sewage pipe network; Combined with the river system in the planning area, it will be discharged to the west side of the agricultural reclamation irrigation canal to the nearby lake.

Environmental risk prevention measures and emergency requirements

Overall precautions of the biomass wood pelletizing plant

The wood pelleting plant project adopts environmental risk accident prevention measures to prevent the occurrence of environmental risk accidents from the aspects of institutional construction, system management, and facility construction.

Customer's wood pellet enterprises should set up environmental risk agencies, responsible for establishing and improving their own environmental risk prevention systems, formulate environmental pollution accident prevention measures according to the production characteristics of the customer's wood pellet enterprise, and implement them in all production links of the wood pellet enterprise.

Fire Precautions of the biomass wood pelletizing plant

  • The storage area of ​​combustible materials in the wood pelletizing plant must ensure good ventilation, be equipped with fire-fighting equipment of the corresponding variety and quantity, set up necessary technical measures for fire prevention, explosion-proof and cooling, reserve necessary safety distance according to the requirements of the safety department, and keep away from fire and heat sources.
  • Open flames are prohibited from entering the wood pelleting plant production workshop, raw materials and product warehouses, and the use of equipment and tools that are prone to sparks is prohibited. The lighting, ventilation, air conditioning, alarm facilities and related electrical wood pellet equipment should be explosion-proof devices.
  • Use all kinds of electrical wood pellet making equipment in accordance with the specifications, avoid insulation failure or line fire caused by leakage, short circuit, overcurrent, overload, overheating, etc., regularly check the power supply and lines in the workshop, and replace the aging wires in time.
  • It is forbidden to have open flames, smoking, etc. in the wood pelleting plant production workshop, raw material storage area, finished product storage area and other storage areas. The production workshop and warehouse in the wood pelletizing plant area should set up fire prohibition signs in conspicuous positions.
  • Regularly conduct safety production and safety knowledge training for operators, and formulate strict safety operation procedures to effectively strengthen safety control in the wood pellet production process, ensure labor safety, and prevent accidents.

Analysis of floor plan

According to the regional infrastructure, the transportation of the biomass agri wood pelleting plant project site is relatively convenient, and the infrastructure such as water supply, power supply, and roads are relatively complete, which facilitates the transportation of raw materials and products;

The biomass agri wood pelleting plant project area has clear functions, is closely connected with each other, and runs through the production area. Relatively concentrated, which can effectively improve biomass agri wood pelleting plant productivity and efficiency. In summary, the layout of this biomass wood pelletizing plant project is reasonable.

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