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Because the development of biomass pellets is restricted by factors such as raw materials, climate, and production costs, the government's efforts to encourage its development are not strong enough, and the development speed has not been fast.
However, with the continuous deterioration of the environment, the continuous improvement of people's awareness of environmental protection, and the non-renewable nature of natural resources, people are more concerned about "low-carbon, environmentally friendly" biomass pellet fuel.
Especially biomass pellet fuel, with its simple pellet production process, high product density, high calorific value, high combustion efficiency, environmental protection and other characteristics, makes people's attention to energy demand further aligned.
The 50 tons per day biomass pellet plant project client - Fujian Yuanzhusheng Agriculture and Forestry Technology Development Co., Ltd. is a manufacturer of lignin series functional materials. The biomass fuel company focuses on extracting lignin from the rich bamboo resources in Lexian County as raw materials, and to produce high-efficiency lignin, coal-water slurry additives, dispersants, viscosity reducers and other products.
In recent years, the customer company has researched the reasonable ratio of wood scrap powder, straw powder and bamboo lignin as raw materials, and the high-efficiency biomass pellet fuel produced has higher combustion efficiency and is more environmentally friendly.
Therefore, the company decided to invest in the construction of a complete biomass pellet plant project with an annual output of 15,000 tons through research, so that the production of this biomass pellet fuel can be industrialized, scaled and standardized as soon as possible, and quickly extended to industrial production, service fields and civil aspect.
Since this 50 tons per day complete biomass pellet plant project is an industry-university-research project, a 4-ton test boiler is required to test products for this biomass pellet plant project and provide energy for its production. The excess energy is supplied to the customer's own company's production gas.
This 50 tons per day complete biomass pellet plant project is located in Jishan Park, Jiangle Economic Development Zone, Jiangle County, Fujian Province. The 50 tons per day complete biomass pellet plant project land is leased to an open space for construction and production. The land is industrial land.
Biomass pellet plant project site（The picture is only for the first phase）
The total investment of the 50 tons per day complete biomass pellet plant project is 62 million yuan (9,734,000USD), the total land area is 1000m², and the main building area is 1000m², the main production scale is 15,000 tons of biomass wood straw bamboo pellet fuel per year.
| Main product name | Main product output (scale) | Name of main raw and auxiliary materials | Main raw and auxiliary material consumption |
|---|---|---|---|
| Biomass pellets | 15000 tons/year | Wood scrap powder | 9600 tons/year |
| Straw Powder | 3400 tons/year | ||
| Bamboo Lignin Powder | 2000 tons/year |
The 50t/d biomass pelleting plant project makes full use of the surrounding enterprises to produce scrap wood scrap powder, straw powder and lignin powder to process into biomass pellets fuel. Biomass pellets: It is a cold compact molding process for crushed biomass, forestry waste and other raw materials under normal temperature conditions using a pressure roller and a ring die from biomass pellet making machine.
The density of raw materials is generally 0.1-0.13t/m³, and the pellet density after molding is 1.1-1.3t/m³, which is convenient for storage and transportation, and greatly improves the combustion performance of biomass.
Biomass pellet plant project site（The picture is only for the first phase）
| Name | Consumption |
|---|---|
| Water (tons/year) | 1526 |
| Electricity (kwh/year) | 270k |
| Biomass waste (t/a) | 2200 |
| Project name | Main content | |
|---|---|---|
| 1. | Main Project | Biomass pellet production line |
| (1) | Production Workshop | 1000㎡ |
| 2. | Public and auxiliary works | |
| (1) | Water Supply | Public water supply in the park |
| (2) | Powered | Supplied by the campus power supply network |
| 3. | Environmental Engineering | |
| (1) | Wastewater Treatment | ①The domestic sewage is treated by the Yuanfu sewage treatment facility and then enters the sewage treatment plant in the park; ②The waste water of the boiler is recycled and a circulating pool is set up, and only a small amount of evaporation can be added. |
| (2) | Exhaust gas treatment | ① The production dust is treated by a set of bag filter and then discharged through a 15m high exhaust pipe; ② The boiler waste gas is treated by a set of cloth bag dust collector and discharged through a 35m high chimney. |
| (3) | Noise Control | Workshop sound insulation, equipment foundation vibration reduction. |
| (4) | Solid Waste Treatment | ①The living garbage cans are set up in the biomass pellting plant area. After unified collection, the environmental sanitation department is entrusted to clear and dispose of them every day; ②The production scraps and collected dust are collected and reused for biomass pellet production. |
| 4. | Storage and Transportation Engineering | |
| (1) | Finished Product Yard | Set up a finished product stacking area in the biomass pellet plant production workshop, covering an area of 200㎡. |
| (2) | Raw Material Yard | Set up a raw material stacking area in the biomass pellet plant production workshop, covering an area of 200㎡. |
The 50t/d biomass pellet plant area is composed of finished product warehouse, production workshop, boiler room, waste gas treatment facility bag filter, etc. The production workshop of the biomass pellet plant area is composed of raw material storage yard, granulation workshop, waste gas treatment facility bag filter, and finished product warehouse from northwest to southeast.
The overall biomass pellet plant layout is compact, the biomass pellet plant process flow is smooth, and the overall layout is relatively reasonable.
| Biofuel machines name | Number |
|---|---|
| Pelletizing machine for biomass | 11 |
| Conveyor Belt | 2 |
| Screw Conveyor | 1 |
| Feed Bin | 1 |
| Finished Warehouse | 1 |
| Electric Cabinet | 11 |
| Twin Bag Vacuum Cleaner (with side hood) | 2 |
| 4 ton biomass pilot boiler | 1 |
| Remarks: The newly added test boiler in this 50t/d biomass pelleting plant project mainly provides backup steam for Yuanfu Biomass Co., Ltd. | |
Wooden scrap powder, straw powder and lignin powder are mixed and dried and fed into the feed bin, and then transported by a screw conveyor into a biofuel pellets machine for compression and granulation. Finally, the finished pellets are packed in packaging bags and put into storage.
After entering the factory, raw wood scrap powder, straw powder, lignin powder, etc. will be dried using a 4t/h biomass test boiler to provide steam;
Mix the purchased raw material wood scrap powder, straw powder and lignin powder into the feeding bin;
The mixed raw materials are sent to the biomass pellet making machine through the screw conveyor, and the finished product is made by extrusion.
The biomass pellet making machine extrusion process is a physical process, no adhesive is added, and no chemical reaction occurs. The connection of the auger, the outlet and the outside, the biomass pellet making machine and the material conveying process are all sealed.
The products after being granulated by the biomass pellet machine are subpackaged, packaged and put into storage.
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