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2022-02-16

Report On 25T/H Industrial Biomass Pellet Company Project For Making Biofuel Pellets From Waste Cotton Paper And Various Agricultural And Forestry Wood Wastes

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Overview of the 25 t/h industrial biomass pellet company project

The client of this 25t/h industrial biomass pellet company project is Zhejiang Henglan Environmental Engineering Co., Ltd., which was registered and established in November 2019.

It leases idle workshops and vacant land as production, office and storage space, and purchases sorting robots, conveyors, primary tearing machines, industrial wood chipper shredder, fine shredder(biomass sawdust hammer mill) and cloth strip fuel rod extruder adopt the crushing and pelletizing process, and implement the industrial biomass pellet company project with an annual output of 60,000 tons of biomass pellets.

  • Project name: factory supply 25 ton per hour customized biomass wood pellet line project
  • Construction Nature: New build
  • Total investment: 11.1 million yuan (1,742,700USD)
  • Project construction period and start-up time: The 25t/h industrial biomass pellet company project uses the leased existing idle factory buildings for biomass wood pellet processing plant construction, and does not build new factories; it has been officially put into operation in December 2020.
  • Working system and number of employees: After the implementation of this 25t/h industrial biomass wood pellet company project, 10 new workers will be added, the annual working days will be 300 days, and the production will be carried out in one shift for 8 hours during the day. The 25t/h large capacity heavy duty industrial biomass wood pellet company project does not have staff canteens and dormitories.
  • Project output: According to the work system of the 25t/h industrial biomass fuel pellet company project, the output of the large capacity heavy duty biomass wood pellet processing plant project can be calculated as 25 tons per hour, 200 tons per day, 5000 tons per month.

Product plan

The specific type of garbage collected in this reasonable layout new technology 25t/h industrial biomass fuel pellet company project (general industrial solid waste ) will be sorted, crushed, compressed and molded, will form a general industrial solid waste treatment capacity of 60,000 t/a, and produce about 60,000 tons of biomass pellet fuel products.

Main Products Annual production scale Remarks
Biomass pellets (recycling processing of shredded cotton sliver, paper mill waste paper material, textile mill waste cotton yarn and agricultural and forestry waste, etc.) 60000 tons Pellet Eco Fuel

Product quality requirements

Compared with similar domestic products, the product properties of this 25t/h industrial biomass energy wood pellet company project are as follows:

  1. Size: 8-12mm cylindrical pellets
  2. Caloric value: not less than 4000 kcal/kg

Composition of the 25 t/h industrial biomass energy wood pellet company project

Item content Build Content
Main Project Pellet Processing Plant Consists of production area, office area and storage area.
Utilities Water supply Supplied by local waterworks.
Drainage Implement rainwater and sewage diversion; domestic sewage is pretreated in a septic tank and discharged into a pipe.
Powered Supplied by local grid
Environmental protection project Exhaust gas treatment The unorganized emission of the broken dust in the workshop after being treated by the bag dust removal device.
Wastewater Treatment The domestic sewage is pretreated in the septic tank and discharged into the pipe.
Noise Prevention Sound insulation and shock absorption, distance attenuation.
Solid Waste Disposal After the domestic waste is collected, entrust the local sanitation department to clear and transport it; set up a temporary storage point for general industrial solid waste, and resource and harmless disposal.

Main biomass pellet making machine list

This 5t/h industrial biomass energy wood pellet company project adds sorting manipulators, conveyors, primary biomass materials shredders, multifunctional hammer mill shredders and cloth fuel biomass pellet machines.

Biomass pellet making machine name Model Power (KW) Number
Conveyor 1 LB1200X6000 4KW 1
Industrial wood chipper machine (coarse shredding) 1500 2x90kw 1
Conveyor 2 LB1200X6000 3kw 1
Industrial sawdust hammer mill (finely shredded) 1500 2x90kw 1
Conveyor 3 LB1000X6000 3KW 1
Biomass pellet machine Model 858 160kw 3
Combustion rod discharge conveyor LB 1000X7000 3KW 1
Total - 870kw -

Biomass wood pellet process flow design

  1. Sorting: mainly to remove hard metal objects such as scissors that may be entrained in the raw materials;
  2. Coarse shredding: Use a solid waste shredder to shred the cloth strips into about 2 cm in size;
  3. Fine crushing: The water drop hammer mill is used for secondary crushing and further crushing into shredded foam below 5mm, which is convenient for subsequent extrusion molding;
  4. Biomass pellet extrusion molding: The biomass wood pellet machine is not heated, and the crushed foam is fed into the rod press and kneaded, and then molded by mechanical high pressure.

Main raw and auxiliary materials and energy consumption

Ingredient type

The raw materials to be collected and processed in this 25t/h industrial pellet company project are mainly general industrial solid waste from industrial enterprises, such as shredded cotton sliver, waste paper from paper mills, waste cotton yarn from textile mills, and other types of waste such as agricultural and forestry wastes, which will be collected by waste-producing enterprises at designated locations and directly transported into the biomass wood pellet processing plant, does not involve the collection and treatment of waste plastics (including chemical fiber, leather and other chemical synthetic materials), hazardous waste, residential life, agricultural waste, etc.

At the same time, the types of waste rejected by this 25t/h industrial pellet company project are: radioactive waste; hazardous waste; explosives and reactive waste; undisassembled waste batteries, waste household appliances and electronic products; mercury-containing thermometers, sphygmomanometers, fluorescent tubes etc.; Unknown properties and unidentified agricultural and forestry waste.

Collection and transportation of raw material waste

The raw materials to be collected and processed in this 25 tons per hour biomass pellet company project are mainly general industrial solid waste and other raw material wastes of industrial enterprises.

The collection method is to use various waste-generating enterprises and units to classify and collect them and then transport them to the project processing plant. There is no independent collection and transportation system, no raw material garbage transportation vehicles.

After signing a disposal agreement with the owner of the 25 tons per hour biomass pellet company project, the general industrial waste generating unit needs to collect the part of the industrial waste in the factory, establish an independent storage and transportation system, and not mix it with domestic waste and other industrial waste.

At the same time, both parties need to agree on the maximum disposal volume and transportation period, and provide feedback in a timely manner to avoid exceeding the upper limit of the storage room in the workshop.

The transportation of raw materials and waste should try to avoid the peak period of urban traffic flow, so as to reduce traffic pressure and reduce transportation risks.

When signing an agreement with the waste-producing unit, the client of this 25 tons per hour biomass pellet company project needs to specify the type, nature and transportation time of the raw materials, and those that do not meet the requirements will not be accepted and disposed of.

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