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Today RICHI will share with you an organic fertilizer production business plan with an hourly output of 7.5 tons and an annual output of 30,000 tons for cow manure pellets, chicken manure pellets, horse manure pellets, sheep manure pellets.
We provide you with an organic fertilizer production project proposal to let everyone know what services we will provide to our customers, what issues will be considered when planning and designing the organic fertilizer production plant project, and what norms should be followed in the development of fertilizer manufacturing plant business.
However, because customers come from different countries, the differences are very large, so unless they are in the same country or region, there is no project proposal for organic fertilizer that can be fully applied, and they all need to be designed according to actual needs. If you have any doubts, please feel free to contact us as soon as possible.
Name | Metrics | |||
---|---|---|---|---|
Qualified product | First Class | Superior product | ||
Organic content (%) | ≥35 | ≥45 | ≥55 | |
Total nutrient content (%) | ≥5.0 | |||
Moisture content (%) | ≤20 | |||
PH | 5.5~8.0 | |||
Granularity | Powder (under 0.5mm) | ≥90% | ||
Granular (2.5-6.0mm) | ≥70% |
Time | Project implementation content |
---|---|
January 2017~March 2017 | Preliminary work and preliminary design and construction drawing design |
April 2017~September 2017 | Construction and installation of biofertilizer manufacturing plant equipment |
End of October 2017 | Biofertilizer manufacturing plant completed |
Before the end of November 2017 | Project acceptance and normal operation |
This China supplier offer 7.5t/h biofertilizer manufacturing plant project requires a total investment of 8.8693 million yuan (1391437USD). Among them: the application for special support funds for environmental protection of RMB 2,238,18(35113USD), accounted for 25.19% of the total fertilizer manufacturing plant cost, and the customer's enterprise self-raised RMB 6,648,750(1043071USD), which accounted for 74.81% of the organic fertilizer production plant cost.
See the following table for the fertilizer manufacturing plant cost and financing plan:
Name | Funds (ten thousand yuan | Proportion (%) |
---|---|---|
Total investment in construction projects | 888.693 | 100 |
Apply for environmental protection special governance funds | 223.818 | 25.19 |
Self-funded by the enterprise | 664.875 | 74.81 |
Fixed assets investment project | Investment(Ten thousand yuan) | Special funds for environmental protection (ten thousand yuan) | Proportion of investment in environmental protection funds | Main purpose |
---|---|---|---|---|
Construction costs | 434.155 | 0 | 0 | Special funds for environmental protection are not used for construction costs |
Equipment cost | 223.818 | 223.818 | 100% | Used for the purchase of all equipment in the organic fertilizer manufacturing plant. |
Other engineering costs | 230.72 | 0 | 0 | Special funds for environmental protection are not used for other fertilizer manufacturing plant cost |
Total | 888.693 | 223.818 |
Note: The special funds for environmental protection are mainly used for the construction of reasonable design organic fertilizer manufacturing plant facilities and the purchase of biofertilizer manufacturing plant equipment.
The main raw materials produced by the biofertilizer manufacturing plant project are the manure of dairy cows, beef cattle, chickens, sheep, horse and other livestock and poultry. The manure mainly comes from the scattered households and some large-scale breeding farms around the customer's fertilizers production company.
Type of stool | Sources | The scale of breeding (heads, only) | Stool production (t/a) |
---|---|---|---|
Beef cow dung | Ankou farmers | 6400 | 46720 |
Beef cow dung | Donghua Farmers | 2100 | 15330 |
Horse dung | Hongyuan Company | 2000 | 14600 |
Cow manure | Donghua Farm | 1200 | 8760 |
Sheep dung | Donghua Farmers | 1200 | 1140 |
Sheep dung | Xihua Farmers | 2000 | 1900 |
Chicken manure | Donghua Farm | 85000 | 4657 |
The China factory directly offered good quality fertilizer manufacturing plant project uses manure such as cow manure, sheep manure and chicken manure to process micronutrient fertilizer products. The consumption quota of manure, electricity, water, etc. is shown in the following table:
Item | Daily consumption | Annual consumption |
---|---|---|
Raw materials for organic fertilizer production line | ||
Stool | 360t/d | 90000t/a |
Straw and other additional fillers | 8.5t/d | 2125t/a |
Starter | 0.33t/d | 82.5t/a |
Packaging and others | 3500 pcs/d | 875,000 pcs/a |
Fuel power and water and electricity consumption | ||
Water | 0.02 tons/ton·year | 600 |
Electricity | 11.0 degrees/ton·year | 330000 |
Fuel | 0.015 tons/ton·year | 450 |
This 7.5 tons per hour low consumption organic fertilizer manufacturing plant project is equipped with organic fertilizer fermentation equipment, screening treatment equipment, granulation and packaging equipment, excrement and finished product transportation vehicles, and public auxiliary equipment.
Chicken cow dung fertilizer machine name | Quantity | Specifications and parameters |
---|---|---|
Special crusher for organic fertilizer | 1 | LP60*11kw |
Conveyor | 8 | DT500*2.2kw |
Mixer | 2 | |
Chicken horse sheep cow manure granulator for making fertilizer | 1 | ZD30-49kw |
Rotary dryer for fertiliser | 1 | Φ1.5×12m |
Cooling machine | 1 | Φ1.2×8×2.5m |
Induced draft fan | 1 | 4-72N08C*22kw |
Finished product warehouse | 1 | |
Organic fertilizer screening machine | 1 | GS12X25*5.5kw |
Fermentation turning and polishing machine (cow chicken manure compost machine) | 1 | |
Light rail | 1 | |
Four warehouse batching machine | 1 | |
Lifting belt conveyor | 1 | |
Laboratory equipment | 2 | |
Finished product transporter | 1 | |
Forklift | 2 | |
Stool collection truck | 2 | |
Raw material loader | 1 | |
Forklift | 1 |
The construction site of the good quality biofertilizer manufacturing plant project is located in Xiafanzhuang Community, Wangxiakou Village, Donghua Town, Huating County, 1km away from the nearest village.
The site covers an area of 14.44 acres (133.4m long in the west, 55m wide in the south, 138.1m long in the east, and 90m wide in the north). It is leased land, with walnut seedlings planted in the nursery of Huating County to the north, town and village roads to the west, and medicinal materials to the south. Planting land, farmland to the east is farmland; now it is barren beach land.
There are other buildings in the site, and the "five connections and one leveling" have been realized, and the construction conditions are good.
According to the relevant regulations of "Building Anti-seismic Design Regulations" (DB62/T25-3055-2011), the area has an anti-seismic and anti-cracking degree of 8 degrees, and a design seismic acceleration value of 0.20g. The design group is divided into the second group, it belongs to the general area of organic fertilizer manufacturing plant engineering construction.
The water supply is supplied by a new 5m deep pumped well and a supporting automatic water supply system in the plant area, and a new reservoir of 150m3 in the plant area, which is supplied to the whole organic fertilizer manufacturing plant site through the water supply pipe network.
The power used in the plant area is supplied by the 10kv high-voltage line around the site, which has been led to the plant area by overhead. The project area is equipped with a 200kvA transformer and supporting facilities to meet the power demand for organic fertilizer manufacturing plant project construction.
The heat used in the plant area is mainly fertilizer drying, which is supplied by hot blast stoves; in winter, office heating uses coal stoves, which can meet the needs of the organic fertilizer manufacturing plant project.
There are no large-scale polluting industrial enterprises around the organic fertilizer manufacturing plant site, and the environment is in good condition. After the fertilizer manufacturing plant project is completed, manure will be fermented to process organic fertilizers, which will ultimately realize the recycling of pollutants, ecological, harmless, and reduction, and improve the comprehensive utilization rate of waste, creating favorable conditions for environmental protection.
The fertilizer manufacturing plant project area has a complete drainage and irrigation ditch network, unobstructed water system, high site topography, and good flood control conditions. The project mainly conducts drainage engineering construction for rainwater drainage on the organic fertilizer manufacturing plant site.
The land used for the fertilizer manufacturing plant project is state-owned unused wasteland, which is in line with the overall land use planning of the township and the area can meet the construction planning of the organic fertilizer manufacturing plant project. It is now empty land and there is no need to demolish nearby buildings.
The construction site of the 7.5t/h automatic organic fertilizer manufacturing plant project is located in Xiafanzhuang Village, Wangxiakou Village, Donghua Town, Huating County, covering an area of 14.44 acres, with a north-south trapezoid shape, high in the south and low in the north. The north is the nursery walnut seedling planting base of Huating County, and the west is the town and village. On the road, the south is the planting base for medicinal materials, and the east is the farmland.
The wind direction is southeast and northwest wind all year round. According to the biological organic fertilizer production process requirements and the topographic characteristics of the organic fertilizer manufacturing plant site, the plant area is divided into two areas: the organic fertilizer manufacturing plant production and processing area, the life management area and the auxiliary engineering area.
The organic fertilizer production and processing zone is located in the northern part of the organic fertilizer manufacturing plant. It mainly constructs raw material premixed greenhouses, organic fertilizer fermentation workshops (including organic fertilizer fermentation tanks), screening and granulation workshops, finished products warehouses, packaging materials and auxiliary workshops.
The living management area and auxiliary engineering area are located in the southern part of the organic fertilizer manufacturing plant area. It is mainly equipped with comprehensive offices, staff canteens, quality inspection laboratories, power distribution rooms and maintenance workshops, pump rooms and reservoirs, water wells, guards, metering and settlement rooms, etc.
The organic fertilizer production plant opens its gate to the west of the plant, with the main road of the plant 8m wide and the secondary road 5m wide. The roads are all concrete pavements.
Name | Quantity |
---|---|
Site area | 9531.48 m²(about 14.44 acre ) |
Building area | 4667m² |
Building coefficient | 48.96% |
Road, site hardening, and yard area | 2000m² |
Structural coefficient | 20.98% |
Green area | 800m² |
Greening factor | 8.39% |
The terrain of the organic fertilizer manufacturing plant area is flat, with a slight slope from north to south. The vertical design is adapted to local conditions, and the slope is 3% to 5% depending on different sections, in order to make reasonable use of the natural slope.
Rainwater from the organic fertilizer manufacturing plant area is discharged outside the site along both sides of the road in the organic fertilizer manufacturing plant area. The indoor and outdoor height difference of the organic fertilizer manufacturing plant building is determined according to its relative position and the requirements of the slope of the drainage system.
Considering the utilization of resources, organic fertilizer manufacturing plant construction conditions and local actual conditions, the customer decided to adopt comprehensive treatment technology, namely, biological fermentation treatment to produce micronutrient fertilizer products.
In the livestock and poultry manure transported into the biofertilizer manufacturing plant, a special zeolite biological deodorant is connected. The specific method and dosage is to take 2kg/t of special zeolite biological deodorant and 1kg/t of liquid strain according to the quantity of livestock and poultry manure, adopt the method of feeding and inoculating bacteria, and use manual or auxiliary equipment to remove solid and liquid.
The odorant is evenly spread on the surface of livestock and poultry manure, and then it is transferred to the next cleaning procedure. Use a loader to turn over the deodorized livestock and poultry manure, with manual turning method to remove all sundries such as iron wire, bricks, cement blocks, plastic, wood, glass, rags, etc. After the miscellaneous work is completed, it also plays a role in the mixing of bacteria.
Use a forklift to send the cleaned livestock and poultry manure into the fermentation tank, and at the same time crush a certain proportion of auxiliary materials and add them to the fermentation tank to mix and ferment with the livestock and poultry manure. The daily ingredients are 1/8 of the tank length.
The accumulation thickness of the fermentation materials in the tank is 80-100cm. The continuous aerobic fermentation is carried out by natural ventilation and the oxygen provided by the contact between the materials and the air. The fermentation period is 7-8 days.
Under the transportation of the vertical and horizontal traveling mechanism of the turning and throwing machine, the high-speed rotating round rake continuously throws, scatters and produces a certain displacement of the fermented materials, so that the materials move backward in a regular and equidistant manner in the tank.
The fermented materials are transported away from the end of the fermentation tank every day, and the space vacated at the front of the fermentation tank is supplemented with new fermentation materials, thus forming a continuous fermentation process.
The automatic and intelligent control of the fermentation turning process can be realized, and the moisture content of the organic raw materials after fermentation is generally 20%~35%.
After fermentation and storage for days, pulverization is performed, and the fermented organic material is dried, pulverized, and sieved.
In the production process of a series of special fertilizers, according to different soil conditions and different crops, inorganic nutrients and concentrated organic matter and trace element minerals are added to make the fertilizer contain a variety of nutrients required for plant growth such as nitrogen, phosphorus, potassium, sodium, manganese, etc., according to the formula, the nitrogen, phosphorus, potassium and the fermented materials are mixed by computer, and the conveyer is sent to the horse sheep chicken cow manure granulator for making fertilizer.
Since the production of biological fertilizers is based on organic matter, there are many celluloses, poor molding conditions, and the addition of live bacteria that can make fertilizers, and the organic fertilizer production process is not suitable for high temperature exposure.
Disc granulation and drum granulation methods are not suitable for the material preparation method, because these two processes require high pulverization of raw materials, and generally have a water content of about 30%. For this reason, the drying load is large and the effective bacteria The loss is also large, and the ball formation rate is low (about 60% to 70%).
During the organic fertilizer production process, the dust is very large and the operating environment is very poor, so it is not conducive to the production of organic biological fertilizer. Ring die organic manure pellet machine extrusion should be used to produce better.
Ring die organic fertilizer pellets granulator extrusion has low requirements for raw material crushing and high forming rate ( 95% or more), the pelleted chicken manure have low water content after molding, and the drying conformity is very small, which can reduce effective bacteria flying and lose dust, and the operating environment is better.
The raw materials enter the chicken cow dung fertilizer making machine, and pass in an appropriate amount of steam to bond them into granules. After granulation, the materials are sent to the dryer through a belt conveyor for drying. The manure pellets diameter is 3.0-4.0mm, and the granulation rate is greater than 70%.
In the production process of biological fertilizers, not only the water content of the pellets after molding generally exceeds the target, and low temperature drying is required, but also the water content of the organic raw materials after fermentation is about 30% to 40%, and the water content of the pellets after granulation by animal manure pellet granulator. Generally, it is between 15% and 20%, and it needs to be dried.
Therefore, the drying section is an indispensable and important process in the production of biological fertilizers. It directly affects the output, quality and energy consumption. It is very important to choose the model and specifications of the rotary dryer for fertiliser reasonably and to control the biofertilizer manufacturing plant process conditions.
In order to avoid the death of effective living bacteria due to high temperature during the drying process, the drying temperature of the material should not be higher than 60℃ (usually 50℃). For this reason, the temperature of the hot air in contact with the material should be based on the moisture content of the material It varies from one to another.
Generally, it should not exceed 130°C. It is best to control the temperature of the hot air in sections to improve thermal efficiency and avoid the death of effective live bacteria.
There is a secondary granulation zone in the front of the rotary dryer for fertiliser, and the material can realize secondary granulation in this zone. Then the material is lifted up by the lifting plate for sufficient drying. The tail of the dryer is sucked out by the exhaust fan through the pipe, and then enters the settling chamber to settle.
The dried material is sent to the organic fertilizer cooler by the belt conveyor for cooling. The cooling process is mainly to use a fan to send natural air into the cooler through a pipe to cool the material. The air direction in the cooler is countercurrent, passing through the fan and the pipe. The exhaust gas drawn into the settling chamber is treated the same as the drying exhaust gas and then discharged into the atmosphere.
The cooled fertilizer pellets are screened, and the large fertilizer pellet are crushed together with the sieved powder into the return belt and conveyed to the granulator for re-granulation by organic fertilizer granulator machine, and the finished product enters the automatic packaging system for packaging.
Name | Allowable range | Remarks |
---|---|---|
Organic matter | 50%~70% | Best at 65% |
C/N | 30:1~35:1 | 15:1~20:1 after being decomposed |
PH value | 6~8 | Best 6.5~7 |
Fermentation time | 7d~8d | |
Fermentation temperature | 50~60℃ |
The construction of this reasonable design organic fertilizer manufacturing plant project is mainly composed of the organic fertilizer fermentation workshop, the finished product warehouse of the screening and granulation workshop, the comprehensive office, the staff canteen and the quality inspection laboratory.
Building name | Structural form | Area (m2) |
---|---|---|
Organic fertilizer production workshop | Bent structure | 942 |
Organic fertilizer fermentation workshop | Bent structure | 450 |
Manure dump site | Bent structure | 525 |
Product warehouse | Door steel frame | 987 |
Raw material stacking workshop | Masonry structure | 840 |
Warehouse | Door steel frame | 81 |
Staff canteen | Masonry structure | 63 |
Integrated Office | Masonry structure | 172 |
Newly build a new organic fertilizer fermentation workshop with a building area of 942m² and a cornice height of 10m. It adopts the bent frame structure, the fire resistance grade is three, and the structural safety grade is two.
The roof is made of light steel roof truss, steel purlins, and thermal insulation color steel plates on the top. Sunlighting strips are installed every other bay on the roof to ensure lighting and temperature requirements in the shed in winter; the load-bearing system adopts reinforced concrete cast-in-place columns.
The surrounding walls are maintained by 240mm thick brick walls, cement-lime mortar is used for the surface; the door is a rolling gate, the windows are steel windows; the cement mortar floor, the concrete anti-skid ramp, the scattered water is the cement mortar surface layer, and the reinforced concrete independent foundation under the column, pouring a geosphere beam under the wall.
A newly built excrement dump with a construction area of 525m² and a cornice height of 10m. It adopts the bent frame structure, the fire resistance grade is three, and the structural safety grade is two.
The roof is made of light steel roof truss, rigid purlins, and thermal insulation color steel plates on the top. Sunlighting strips are installed every other bay on the roof to ensure lighting and temperature requirements in the shed in winter; the load-bearing system adopts reinforced concrete cast-in-place columns, which are set up and down ring beam; the surrounding walls are maintained by 240mm thick brick walls, cement-lime mortar is used for the surface.
The door is a rolling gate, the window is a steel window; the cement mortar floor, the concrete anti-skid ramp, the scattered water is the cement mortar surface layer, and the reinforced concrete independent foundation under the column, pouring a geosphere beam under the wall.
1 newly built finished product warehouse, with a construction area of 987m², adopts a portal steel frame structure, the cornice height is 4.2m, the service life is 25 years, and the fire resistance level is three.
The roof adopts portal steel roof truss, rigid purlin, and color steel plate roof. Every other bay of the roof is equipped with sunlight panels to ensure lighting requirements; the main structure is supported by portal steel frame columns, and the surrounding walls are made of 240mm thick bricks.
The wall is enclosed, the windows are ordinary steel windows, the doors are rolling gates, the cement mortar floor, the scattered water is the cement mortar surface, and the concrete anti-skid ramp. A reinforced concrete independent foundation is adopted under the steel column, and a ground ring beam is poured around it.
1 Newly-built packaging material and auxiliary material warehouse, with a construction area of 81m², adopts a portal-type steel frame structure, a cornice height of 4.2m, a design service life of 25 years, and a third-level fire resistance.
The roof adopts portal steel roof truss, rigid purlin, and color steel plate roof. Every other bay of the roof is equipped with sunlight panels to ensure lighting requirements; the main structure is supported by portal steel frame columns, and the surrounding walls are made of 240mm thick bricks.
The wall is enclosed, the windows are ordinary steel windows, the doors are rolling gates, the cement mortar floor, the scattered water is the cement mortar surface, and the concrete anti-skid ramp. A reinforced concrete independent foundation is adopted under the steel column, and a ground ring beam is poured around it.
Newly-built a staff canteen and a quality inspection laboratory, with a building area of 63m², a floor height of 3.6m, and a height difference of 0.30m between indoor and outdoor. The design service life of the building is 50 years, and the fire resistance grade is three.
The roof adopts reinforced concrete cast-in-place slab, polystyrene board insulation layer, and SBS waterproof layer. The exterior wall uses 370mm thick sintered brick wall, the interior wall is 240mm thick sintered brick wall; the interior and exterior walls and cement mortar are plastered with white paint; the floor is floor tile. The door adopts aluminum alloy casement doors, and the windows are aluminum alloy windows. Brick strip foundation is used under the wall.
Newly build a comprehensive office building with a construction area of 172m², a floor height of 3.0m, and a masonry structure with a height difference of 0.45m between indoor and outdoor. The design service life of the building is 50 years, and the fire resistance grade is three.
The roof adopts reinforced concrete cast-in-place slab, polystyrene board insulation layer, and SBS waterproof layer. The outer wall is made of 370mm thick sintered brick wall, and the inner wall is made of 240mm thick sintered brick wall.
The inner and outer walls are plastered with cement mortar and painted with white paint; the floor is floor tiles, the door is made of aluminum alloy casement doors, and the windows are aluminum alloy windows. . Brick strip foundation is used under the wall.
This 7.5t/h organic fertilizer manufacturing plant project will carry out organic fertilizer processing after uniform collection of farming manure to solve the environmental pollution problem caused by rural farming, especially free-range farming, turning waste into treasure, improving rural production and living conditions, and reducing environmental pollution caused by livestock and poultry farming, to create an environment for the establishment of animal husbandry development with high-efficiency large-scale breeding of livestock and poultry, safe production of livestock products processing, and a virtuous cycle of ecological environment.
The implementation of this organic fertilizer production plant project will enable the utilization of 93,000 tons of livestock and poultry manure as a resource, reduce COD9585.63t/a, NH3-N 32.285t/a, and effectively reduce environmental pollution in the breeding area.
According to the various indicators of the financial evaluation of the feasibility study report, the project investment profit rate is 20.9%, the investment profit and tax rate is 26.132%, the financial internal rate of return after income tax is 21.11%, which is 8% higher than the benchmark rate of return.
Judging from the results of the financial evaluation, the project has strong financial anti-risk ability and profitability, and the overall project investment can achieve better financial benefits.
The 7.5t/h customized organic fertilizer manufacturing plant project is based on local resources and industrial comparative advantages. Through the project, the manure pollutants of farmers in the project area and surrounding areas have been effectively treated, so as to achieve effective use of resources and bring the aquaculture industry into the track of a virtuous cycle and ecological balance.
The 7.5t/h customized organic fertilizer manufacturing plant project will help the local agricultural production move towards a circular agricultural development model integrating planting, breeding and processing, realize the coordinated development of economy, society and resources, and at the same time promote the development of aquaculture and planting in the project area, and can optimize the agricultural industry structure.
According to the development model of "company + base + farmer households", the farm (household) and the leading enterprise can be connected by signing a manure recovery agreement to effectively solve the pollution of the farm and reduce the manure treatment of the farm (household) cost, effective use of manure resources, increase revenue, help protect the ecological environment, and solve the problem of rural non-point source pollution.
At the same time, in accordance with the principles of risk sharing, benefit sharing, mutual assistance and cooperation, and joint development, establish a common interest relationship in all aspects of production and sales, trade, industry and agriculture, and give full play to its scale benefits and promote the process of industrialization.
The implementation of the fertilizer manufacturing plant project can add about 35 people in manure treatment, technical services, management, etc., and at the same time, radiation will drive the majority of farmers and growers to solve more rural labor employment.
In addition, the implementation of the fertilizer manufacturing plant project can promote the cultivation of the development of related industries, such as planting, processing, transportation, and sales, will create more employment opportunities for labor, which will help increase farmers' income, maintain a stable and united social situation, and promote the rapid development of the local rural economy.
In a normal year, sales tax and surcharges of 1,778,700 yuan(279046 USD) and income tax of 1,549,700 yuan(243120USD) can be realized, which will help increase local fiscal revenue and promote economic development.
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